KYMCO Mongoose/KXR 250 Service Manual page 234

18
. STARTING SYSTEM
ASSEMBLY
Apply grease to the dust seal in the front
cover.
Install the brushes onto the brush holders.
Apply a thin coat of grease to the two ends
of the armature shaft.
Insert the commutator into the front cover.
• Be careful not to damage the brush and
armature shaft mating surfaces.
• When installing the commutator, the
armature shaft should not damage the
dust seal lip.
Install a new O-ring to the front cover.
Install the starter motor case, aligning the
tab on the motor case with the groove on the
front cover.
Tighten the starter motor case screws.
When assembling the front cover and
motor case, slightly press down the
armature shaft to assemble them.
STARTER MOTOR INSTALLATION
Connect the starter motor cable connector
and properly install the waterproof rubber
jacket.
Check the O-ring for wear or damage and
replace if necessary.
Apply grease to the O-ring and install the
starter motor.
Tighten the two mounting bolts.
Torque: 0.8～1.2kgf-m
The starter motor cable connector must
be installed properly.
18-5
Mongoose/KXR 250
Commutator
Groove
Tab
Motor Case
O-ring
Front Cover
O-ring