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Do not remove this Owner’s Manual from the ATV per the agreement guidelines of the U.S. Consumer Product Safety Commission. Read this manual carefully before operating the ATV as it contains important safety information.
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5 Stan Perkins Road Spartanburg, SC 29307 Telephone: (864) 327-4744 FAX: (864) 327-4745 Prepared July 2009 T200-LB70AA-A5...
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Your ATV can be hazardous to operate. A collision or a rollover can happen quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your ATV. Keep this Owner’s Manual with your ATV at all times.
The key identification number is stamped on the key as shown in the illustration 1. If you require a replacement key, you will need this code to obtain a new key from your authorized KYMCO ATV dealer. Record the key number in the box above.
The information in this manual is based on the latest product data and specifications available at the time of printing. KYMCO Inc. reserves the right to make product changes and improvements which may affect illustrations or explanations without notice.
Preparation after Storage ..................82 Left Handlebar Switch ....................58 WARRANTY INFORMATION ................83 - 85 Throttle Lever ......................59 KYMCO USA Limited Warranty ................83 Speedometer / LCD ....................59 Emission Control Information ................... 84 Clock (setting) ......................60 USA EPA Emission Control Warranty Statement ............
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Do not turn at an excessive speed. hill as described in this manual. Avoid hills with slippery or loose Always have your ATV inspected by an authorized KYMCO surfaces. Shift your weight to the uphill side of the ATV. Never ATV dealer if it has been involved in an accident.
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AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. Always check for obstacles before operating in an area Always use the size and type tires specified in this manual. that you are unfamiliar with. Never attempt to operate your Always maintain proper tire pressure as described in this ATV over large obstacles, such as large rocks or fallen trees.
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ATV SAFETY ALERT You should be aware that AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles, including motorcycles and automobiles. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills and over obstacles if you fail to take proper precautions.
ATV should read and understand this information before riding the ATV. The labels should be considered permanent parts of the ATV. If a label comes off or becomes hard to read, contact your KYMCO ATV dealer immediately for a replacement.
LOCATION OF PARTS AND CONTROLS 8 Override Button AO Aluminum Wheel 1 Battery 9 Foot (rear) Brake Pedal AP Taillight/Brakelight 2 Headlights AT Brake Lever Lock (parking) AQ Headlight HI/LO Switch 3 Hand Brake Lever AK Ignition Switch AR Engine Starter Button 4 Power Distribution Module AL Shift Lever AS Engine Stop Switch...
WARNINGS POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if you do not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THIS HAZARD Whether you are a beginning or an experienced ATV rider, you should complete a certified training course.
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WARNINGS POTENTIAL HAZARD Operating your ATV on paved surfaces. WHAT CAN HAPPEN Your ATV's tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect vehicle handling and may result in your inability to control the ATV. HOW TO AVOID THIS HAZARD Never operate your ATV on any paved surfaces, including sidewalks, driveways, parking lots, and streets.
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WARNINGS POTENTIAL HAZARD Eye protection Operating your ATV without wearing an approved helmet, eye protection and Protective clothing (goggles) protective clothing. (jersey) WHAT CAN HAPPEN Operating an ATV without an approved helmet increases your chances of a severe head injury or death in the event of an accident.
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WARNINGS POTENTIAL HAZARD Operating your ATV at excessive speeds. WHAT CAN HAPPEN Operating your ATV at excessive speeds increases your chances of losing control of the vehicle, which can result in an accident. HOW TO AVOID THIS HAZARD Always ride your ATV at a speed that is proper for the terrain, visibility and operating conditions and your experience. POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts when riding your ATV.
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WARNINGS POTENTIAL HAZARD Removing your hands from handlebars or your feet from your ATV's footrests while riding. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control your ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
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WARNINGS POTENTIAL HAZARD Turning the ATV improperly. WHAT CAN HAPPEN Your ATV might go out of control, causing a collision or rollover. HOW TO AVOID THIS HAZARD Always follow proper procedures for turning your ATV as described in this Owner's Manual. Practice turning at slow speeds before attempting to turn at faster speeds.
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WARNINGS POTENTIAL HAZARD Climbing hills improperly with your ATV. WHAT CAN HAPPEN Climbing hills improperly could cause you to lose control of your ATV or cause the ATV to overturn. HOW TO AVOID THIS HAZARD Always follow proper procedures for climbing hills as described in this Owner's Manual. Always check the terrain carefully before you start up any hill.
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WARNINGS POTENTIAL HAZARD Going down a hill improperly on your ATV. WHAT CAN HAPPEN Going down a hill improperly could cause you to lose control of your ATV or cause the ATV to overturn. HOW TO AVOID THIS HAZARD Always follow proper riding procedures for going down hills as described in this Owner's Manual. Always check the terrain carefully before you start down any hill on your ATV.
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WARNINGS POTENTIAL HAZARD Stalling, rolling backwards, or improper dismounting while climbing a hill on your ATV. WHAT CAN HAPPEN Stalling, rolling backwards, or improper dismounting could result in the ATV overturning. HOW TO AVOID THIS HAZARD Select the proper transmission gear and maintain a steady speed when climbing If you lose all forward speed: * Keep your weight uphill * Apply the brakes...
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WARNINGS POTENTIAL HAZARD Skidding or sliding when riding your ATV. WHAT CAN HAPPEN Skidding or sliding could cause you to lose control of your ATV. When skidding or sliding, your ATV might regain traction unexpectedly which could cause the ATV to overturn HOW TO AVOID THIS HAZARD Learn to safely control skidding or sliding by practicing on your ATV at slow speeds and on smooth terrain.
Never modify your ATV or install accessories that are not specifically designed for your ATV. All parts and accessories added to this ATV should be genuine KYMCO ATV components designed for use on your ATV, and should be installed and used according to the installation instructions. Never install a twist-grip type throttle.
PREVENTION OVER OVER OVER OVER OVERVIEW VIEW VIEW VIEW VIEW When riding an ATV, PREVENTION is the name of the game. Eye protection "Had you only known" something could go wrong, you would (goggles) Protective clothing have prevented it. If you do not take notice of the current ter- (jersey) rain and its specific conditions before riding your ATV, you in- crease the risk of losing control over the situation.
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PREVENTION GOGGLES GOGGLES GOGGLES GOGGLES GOGGLES GLO O O O O VES VES (hand protection) (eye protection) Always wear eye protection, such as goggles, to completely Your hands are targets for flying objects and branches. Along surround your eyes to prevent getting dirt or other debris in with providing skin protection, gloves will shield your hands your eyes.
PREVENTION CONDITION OF CONDITION OF CONDITION OF Y Y Y Y Y OUR OUR A A A A A TV Inspection of your ATV CONDITION OF CONDITION OF The second step in PREVENTION is checking the condition An easy way to remember what items you need to check on of your ATV before you ride it.
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PREVENTION TIRES AND WHEELS TIRES AND WHEELS TIRES AND WHEELS TIRES AND WHEELS TIRES AND WHEELS A. BRAKES A. BRAKES A. BRAKES A. BRAKES A. BRAKES Correct tire pressure is crucial to the proper operation of your ATV. Squeeze the ATV's hand brake lever. If the lever does not feel Consult the SPECIFICATIONS section of this manual for tire pres- firm, or if it feels soft or "weak,"...
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PREVENTION LIGHTS AND ELECTRIC LIGHTS AND ELECTRIC LIGHTS AND ELECTRIC LIGHTS AND ELECTRIC LIGHTS AND ELECTRIC CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS Turn your ATV's hi-beam and low-beam on and off to make sure Grass, leaves and other debris can get entangled in your ATV's they work.
PREVENTION FIRST FIRST AND SUR AND SUR FIRST FIRST FIRST AID AID AND SUR AND SUR AND SURVIV VIVAL suddenly and without warning. If you become dehydrated, you could find yourself physically unable to safely operate your ATV. Before riding your ATV, you need to prepare for the unexpected. Emergencies and accidents are traumatic, but the situation can IDENTIFICA IDENTIFICA...
ACTIVE RIDING OVER OVER OVERVIEW VIEW VIEW VIEW MOUNTING THE ATV OVER OVER VIEW "Active Riding" is the second part of "P.A.S.S." It involves an un- Use care when mounting your ATV. While your ATV is a four- derstanding of how your body weight, balance, gravity, and physi- wheel vehicle, you still must use care to not upset the chassis cal forces affect the handling of your ATV.
ACTIVE RIDING An easy way to remember the starting procedure for your ATV is by using the acronym "BONE-C." This acronym means: BRAKES IGNITION NEUTRAL ENGINE AUTOMATIC LOCKED SWITCH ON SWITCH CHOKE TRANSMISSION 1 1 1 1 1 STARTING A COLD ENGINE 2.
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ACTIVE RIDING SHIFTING BRAKING / STOPPING This KYMCO ATV is equipped with an automatic, dual-range trans- Always allow plenty of room and time to stop your ATV safely. Be mission with reverse capability. To shift your ATV into the different alert and prepared, as sometimes quick stops are inevitable.
ACTIVE RIDING 4. Always try to park your ATV on level ground. If you have to park on a hill, shift the ATV’s transmission into low gear. Always shift the transmission into LOW range when 5. Engage the parking brake (brake lever lock) operating on wet or uneven terrain, when towing or pushing heavy loads, or when using a plow.
ACTIVE RIDING STARTING Once the engine is warm, your ATV is ready to ride. 1. Keep both of your feet on the footrests and both hands on the handlebars at all times 2. Hold the brake lever, and release the parking brake (lever lock) 3.
ACTIVE RIDING WIDE TURNS SHARP TURNS About 20% of ATV accidents happen during turns. If you don't After mastering wide turns, practice the advanced skill of sharp understand turning techniques, you can lose control of your ATV turns. Use this riding method for sharp turns: by losing traction, plowing, or tipping.
ACTIVE RIDING QUICK TURNS Quick turns are the most difficult turns, and should only be attempted after you have become very familiar with the han- dling characteristics of your ATV. Use this riding method for quick turns: 1. Ease off the throttle as you approach the turn to slow down 2.
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ACTIVE RIDING K-TURNS Use the K-turn maneuver if you accidentally stall your ATV while riding uphill. Using a K-turn will enable you to point the ATV downhill in a controlled manner and prevent the ATV from roll- ing back. Use the turning method on this page for K-turns: 1.
ACTIVE RIDING RIDING UPHILL Approximately 20% of ATV accidents that happen while riding on hills and as a result of the ATV rolling or flipping. Use ex- treme caution when riding your ATV on hills, and use this method for riding uphill. 1.
ACTIVE RIDING RIDING DOWNHILL Success in riding downhill depends on how familiar and skilled If you're in a situation where you absolutely have to sidehill on you are with using your ATV's brakes. Use care to balance your ATV, use this riding method: braking force and downhill speed so you don't lose control and flip your ATV over.
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ACTIVE RIDING SWERVING Swerving is an emergency maneuver required to avoid an ob- stacle, but is similar in action to a quick turn. Swerving differs as a quick turn involves slight acceleration during the turn. Do not accelerate if you swerve to maintain better control of your ATV.
ACTIVE RIDING CROSSING OBSTACLES Crossing obstacles is dangerous, and even experienced ATV riders should avoid this practice if possible. Riding over logs, rocks, and ruts means you must combine all the active riding skills into one big motion. Your ATV will respond differently for different obstacles (logs, ruts, etc.), but these are general guide- lines for overcoming two-track (both tires contacting the ob- stacle at the same time) obstacles:...
ACTIVE RIDING TIPS PARKING ON A HILL In the rare case you need to park your ATV on a hill: Riding an ATV and driving a automobile have some similarities; however, there are certain situations that require special attention: 1. Keep the ATV’s transmission in gear * Reversing * Skidding or Sliding 2.
NOTE: Engine damage caused by water ingestion or im- RIDING IN COLD WEATHER mersion will not be covered by your KYMCO warranty. NOTE: Check that all control levers move freely. Make 1.
ACTIVE RIDING STOPPING YOUR ATV NOTE: After the brakes thaw, dry them by applying them several times while riding slowly. To stop your ATV, first release the throttle lever, then apply the brakes evenly. NOTE: After riding through water, mud, snow, or slush, it is important to dry both the front and rear STOPPING YOUR ATV’S ENGINE brake systems before parking your ATV.
SOUND JUDGMENT OVERVIEW 7. Do you thrive on the adrenaline rush you get from speeding and dangerous situations? Human beings are not invincible, we need to use sound judg- ment to keep ourselves and others safe from harm. Knowing Never Sometimes Often that the first "S"...
SOUND JUDGMENT NIGHT RIDING ENVIRONMENT It is best to avoid riding your ATV at night when visibility is The environment that you will operate your ATV in is often limited. With little to no light, it is difficult to see what is harsh and sometimes dangerous if you don't take proper around you.
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SOUND JUDGMENT TRAIL RIDING Use sound judgment when trail riding with your ATV. You should only ride on trails that suit your riding ability. If the trail is very rugged, standing up on your footrests will make it easier for you to endure the rough terrain. Make yourself visible to others by using your ATV's headlights and taillights.
SOUND JUDGMENT THOSE AROUND YOU People do all kinds of things that you can't predict or control. Take steps with your riding apparel choices and your actions to make yourself very visible. Remember, if you can't see other Be aware of others and their behavior, as it can affect your enjoyment and safety when your ride your ATV.
EQUIPMENT Extra cargo weight will negatively affect your ATV's balance if The last thing you would expect is that your KYMCO ATV would it's not distributed evenly, side-to-side and front-to-rear. If you break down in the middle of a field. KYMCO products are usu-...
SOUND JUDGMENT LOAD CAPACITY RATINGS SPEEDRACK KYMCO KYMCO KYMCO KYMCO KYMCO A A A A A TV Load Ca TV Load Ca TV Load Ca TV Load Capacity R TV Load Ca pacity R pacity R pacity R pacity Ra a a a a tings...
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SOUND JUDGMENT ALCOHOL AND DRUG CONSUMPTION THE EFFECTS OF ALCOHOL* Alcohol is related to 30% of all hospital admissions caused by The Number of Drinks that ATV accidents in the United States. It is extremely dangerous Impair Mental and Physical Abilities to drink alcoholic beverages and ride an ATV.
SOUND JUDGMENT YOUR PHYSICAL CONDITION riders use extra care and sound judgment to make sure that the Being physically exhausted is like being intoxicated. When fa- activities do not get out of hand. Being wise and responsible is the tigued, you will not be able to perform detail-oriented tasks and best way for you and your riding friends to avoid injury or even your coordination will be affected.
SUPERVISION OVERVIEW EXPERIENCED/TRAINED RIDERS When you allow others to ride your ATV you become responsible When anyone borrows your ATV, you become responsible to su- for their safety and their actions. The riding ability of your guests, pervise them and control their actions. Before a guest rides your their awareness of proper ATV operation, the terrain, and the con- ATV, have them take an ATV training course, have them watch the dition of your ATV must be factored into your decision to allow...
ATV RIDER AGE GUIDELINES Regardless of experience, you should never let anyone under 16-years of age operate your ATV. KYMCO and the ATV Safety Institute recommend that all ATV operators ride the appropriately sized ATV for their age. ATV RIDER AGE GUIDELINES...
PARTS AND ACCESSORIES When you need replacement parts, oil, or accessories for your KYMCO ATV, be sure to use only GENUINE KYMCO PARTS, OIL, AND ACCESSORIES. Genuine KYMCO parts, oil, and accesso- ries have been engineered and approved to meet the standards and requirements of your KYMCO ATV.
SPECIFICATIONS* ENGINE AND DRIVE MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS MISCELLANEOUS Type Four-Cycle/Oil Cooled Dry Weight (Approx) 268 kg (590.0 Ib) Bore x Stroke 81 mm x 71.2 mm Gas Tank Capacity (Rated) 15 L (3.75 U.S. Gal.) (3.19 x 2.80 in.) Displacement 366 cc (22.33 cu in.) Differential Capacity...
The ESN is located on the back of the engine crankcase and is visible from the side of the ATV. The VIN and ESN are required by your KYMCO dealer to or- der proper parts, perform service, and to submit warranty claims.
“R” position. SHIFTING This KYMCO ATV is equipped with an automatic, dual-range trans- mission with reverse capability. To shift your ATV into the different Never shift the transmission while your ATV is in mo- drive modes, follow these steps: tion.
BRAKES the brake lever will not return to its released position. Your KYMCO ATV is equipped with front and rear hydraulic brakes that can be activated with hand and foot controls. 4. Release the parking brake's lever lock by squeezing the brake lever.
Pressing the reverse override button 4 when the ATV is in LEFT HAND HANDLEBAR CONTROLS REVERSE will bypass a feature of your KYMCO ATV’s igni- Headlight Hi / Lo Switch tion that reduces engine RPM in reverse.
CONTROL LOCATIONS & FUNCTIONS THROTTLE LEVER SPEEDOMETER / LCD The position of the throttle lever controls engine output. Oper- ate the throttle lever with your thumb. Pushing it forward in- creases engine RPM, allowing the lever to return to its original 1 1 1 1 1 Adjust/Set Button - Use in conjunction with the Mode Button 2, to set position decreases engine RPM.
CONTROL LOCATIONS & FUNCTIONS D. To reset the trip meter, press and hold the Mode Button 2 until TRIP is displayed in the display; then press and hold the Adjust/Set Button 1 and Mode Button 2 until the trip meter reads O (zero). ...
GENERAL INFORMATION CARBURETOR FLOAT BOWL DRAIN Dipstick 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 NOTE: The ATV should be parked on level ground, with the engine off, when checking the engine oil level. The fuel in the carburetor should be drained periodically to remove 1.
Braking distance will be affected Your KYMCO ATV is equipped with a frame-mounted re- when towing a trailer. When towing a trailer, always ceiver for a standard 5.1 cm (2 in.) receiver hitch. A stan- maintain slow speed and allow for more stopping dis- dard receiver hitch must be purchased separately.
When attaching hold-down straps, care must be taken not cation. These oils meet all of the lubrication requirements to damage the ATV. of a KYMCO ATV engine. The recommended oil viscosity is When transporting the ATV, make sure the parking brake SAE 5W-30. Ambient temperature should determine the (brake lever lock) is engaged, the transmission is in first correct weight of oil.
GENERAL INFORMATION Gas Tank Filler Neck Maximum Fuel Level Any oil used in place of the KYMCO recommended engine oil can cause serious engine damage. Recommended Front Differential/Rear Drive Lubricant The recommended lubricant for your KYMCO ATV (front dif- ferential and rear drive when applicable) is an SAE approved 80W-90 Hypoid fluid.
Because of the technical ability and resources available to an tional heat can affect future engine integrity. authorized KYMCO ATV dealer, it is best to take your ATV to the dealer for service rather than attempting to perform this initial service yourself.
If you become aware of any abnormal noises, vibrations, or im- proper function of any component of your ATV, DO NOT OPER- ATE THE ATV. Take your ATV to an authorized KYMCO ATV dealer for inspection and adjustment or repair.
GENERAL MAINTENANCE OIL COOLER The shock absorbers have spring force adjustment sleeves with five positions to allow the spring rate to be adjusted for different riding and loading conditions. If the spring rate is too soft or too stiff, adjust the sleeve according to the chart below. ...
GENERAL MAINTENANCE Change your ATV's engine oil and oil filter at the scheduled 8. Install the engine oil drain plug and tighten it securely. Pour the recommended oil in the filler hole. Install filler plug intervals. The engine should always be warm when the oil is changed so the oil will drain easily and completely.
, add DOT 4 brake fluid. Inspect the oil for any signs of metal filings or water. If found, take your ATV to an authorized KYMCO ATV dealer Brake Fluid Sight for servicing.
2. Press down on the rear brake pedal several times to check for firmness 3. If the pedal response is not firm, the system must be bled NOTE: Take your ATV to an authorized KYMCO ATV Right front hand dealer for any brake system fluid bleeding.
ATV to a KYMCO ATV dealer to have brake pads replaced 4. Reinstall the wheel and tighten the lug nuts to 40 ft-lb. NOTE: Take your ATV to an authorized KYMCO ATV dealer for any brake pad replacement service.
1. Inspect all drive axle boots for cracks, tears, or perforations ply water and baking soda to neutralize this acid resi- 2. If boot damage is present, contact an authorized KYMCO ATV due and rinse with warm soapy water. dealer for service...
A white or dark insulator indicates touch. Allow it to cool before resuming charging. that the engine may need to be serviced or the carburetor may need to be adjusted. Consult an authorized KYMCO ATV dealer if the plug insulator is not proper.
2 2 2 2 2 chometer is required. If you do not have one, take your ATV to an authorized KYMCO ATV dealer. NOTE: The idle adjustment screw is located on the right-hand side of the carburetor.
GENERAL MAINTENANCE AIR FILTER The air filter element inside the air filter housing must be kept A torn air filter can cause damage to your ATV's engine. clean to provide good engine power, gas economy and to pre- Dirt and dust may get inside the engine if the element is vent premature engine wear.
If you do not have access to the proper tools or lack the TIRES technical ability, have your tires serviced by an authorized KYMCO ATV dealer. Always use the size and type of tires specified for your When breaking the tire bead loose from the wheel, KYMCO ATV.
1. Remove the cap screws 1 securing the spark arrester as- sembly to the muffler and then remove the spark arrester Use only KYMCO approved tires on your ATV when replacing tires. Failure to do so could result in unstable ATV operation.
GENERAL MAINTENANCE CHECKING / ADJUSTING HEADLIGHT AIM Headlight Your ATV's headlights can be adjusted vertically and horizon- NOTE: The bulb portion of the headlight is fragile. tally. The projected center of the HIGH beam should to be used HANDLE WITH CARE.
Always replace a failed fuse with a fuse of the same type and rating. If the new fuse fails after a short period of use, 1 1 1 1 1 consult an authorized KYMCO ATV dealer immediately. ELECTRICAL OUTPUT TERMINALS Your ATV has two output terminals for electrical accessories located on the front and rear wiring harnesses.
4. Start the engine and allow it to idle, then spray KYMCO En- gine Preserver into the air filter opening for a period of ten to twenty seconds. Turn off the engine and reinstall the air filter...
Make sure that the rivets holding components together are tight - re- To take your ATV out of storage, KYMCO recommends using the place any loose rivets following procedure: 10.
Crankcase Emission Control System Your MAXXER 375’s engine is equipped with a closed crankcase system. Blow-by gases are routed back in to the combus- tion chamber via the intake system. This system does not allow the blow-by gases to enter the atmosphere.
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