9.
DRIVE AND DRIVEN PULLEYS
CLUTCH OUTER INSPECTION
Inspect the clutch outer for wear or damage.
Measure the clutch outer I.D.
Service Limit: 153.5mm replace if over
CLUTCH/DRIVEN PULLEY
DISASSEMBLY
Hold the clutch/driven pulley assembly with
the clutch spring compressor.
Be sure to use a clutch spring
compressor to avoid spring damage.
Special
Clutch Spring Compressor
Set the clutch spring compressor in a vise and
remove the clutch drive plate nut.
Loosen the clutch spring compressor and
disassemble the clutch/driven pulley assembly.
Remove the seal collar.
Pull out the guide roller pins and guide rollers.
Remove the movable driven face from the
driven face.
E027
Clutch Spring Compressor
Lock Nut Wrench
O-ring
Movable Driven Face
Mongoose/KXR 250
Guide Roller Pin
9-8