KYMCO MXU 700i Owner's Manual
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KYMCO MXU 700i Owner's Manual

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  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ............- 1 - 4.5. RIGHT HANDLEBAR SWITCH ....34 IMPORTANT NOTICES ..............I 4.6. 2WD/4WD Select Switch ......34 YOUR ATV CAN BE HAZARDOUS TO OPERATE ....II 4.7. TO JUMP START YOUR VEHICLE ..35 PREFACE ...................
  • Page 3 4.22. TRAILER HITCH ........45 5.15. COOLANT ..........61 4.23. STORAGE COMPARTMENT ....46 OPERATION ..............63 4.24. ACCESSORY SOCKET ......47 6.1. STARTING A COLD ENGINE ....63 PRE-OPERATION CHECKS .......... 48 6.2. STARTING A WARM ENGINE ....66 5.1.
  • Page 4 7.6. MODIFICATIONS ........85 8.8. AIR FILTER CLEANING ......120 7.7. DURING OPERATION ......86 8.9. IDLE SPEED INSPECTION ....124 7.8. EXHAUST SYSTEM ........88 8.10. THROTTLE LEVER ADJUSTMENT ..125 7.9. PRACTICING ..........89 8.11. VALVE CLEARANCE ADJUSTMENT ..126 7.10.
  • Page 5 8.25. CABLE INSPECTION AND LUBRICATION 8.26. TROUBLESHOOTING ......141 CLEANING AND STORAGE......... 144 9.1. CLEANING YOUR ATV ......144 9.2. STORAGE ..........148 9.3. SPECIFICATIONS........150 9.4. NOISE REGULATION ......154 9.5. MAINTENANCE RECORD ...... 155 - 4 -...

  • Page 6: Important Notices

    IMPORTANT NOTICES READ THIS MANUAL CAREFULLY Your owner’s manual contains important information on safety, operation, and maintenance. Anyone who operates this ATV should carefully read and understand the contents of this manual before riding the vehicle. AGE RECOMMENDATION The minimum recommend age for this ATV model is 16. Children under age 16 should never operate this vehicle.

  • Page 7: Your Atv Can Be Hazardous To Operate

    YOUR ATV CAN BE HAZARDOUS TO OPERATE KYMCO provide many important many safety messages both in this manual and on the vehicle. For your safety and the safety of others, pay special attention to all warning preceded by this alert symbol .Failure to follow the warnings contained in this manual can result in SEROUS INJURY or DEATH.

  • Page 8: Preface

    PREFACE Congratulations on your purchase of the KYMCO ATV. KYMCO take pride in a worldwide reputation for quality-in research, design, production and service. For replacement parts and accessories, we recommend genuine KYMCO products. They've been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards.

  • Page 9: Labels

    Anyone who rides the vehicle should read and understand this information before riding. They contain important information for safe and proper operation of your ATV. The labels should be considered as permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your KYMCO dealer for replacements.
  • Page 12 (10)

  • Page 13: Safety Information

    2. SAFETY INFORMATION AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles including motorcycles and cars. A collision can occur quickly, even during routine maneuvers, if you fail to take proper pre-cautions. SEVERE INJURY OR DEATH can result if you do not follow these instructions: ...
  • Page 14  Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket, and long pants.  Never consume alcohol or drugs before or while operating this ATV. ...
  • Page 15  Always follow proper procedures for turning as described in this manual. Practicing turns at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed.  Never operate the ATV on hills.  Always follow proper procedures for climbing slopes as described in this manual. Check the terrain carefully before you start up any slope.
  • Page 16  Always be careful when skidding or sliding. Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control. ...
  • Page 17 fuel tank. POTENTIAL HAZARD WHAT CAN HAPPEN Improper handling of gasoline. Gasoline is poisonous and can cause injuries. WHAT CAN HAPPEN HOW TO AVOID THE HAZARD Gasoline can catch fire and you could be burned. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your HOW TO AVOID THE HAZARD Always turn off the engine when refueling.
  • Page 18 POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your machine in an area with adequate ventilation.

  • Page 19: Description And Machine Identification

    3. DESCRIPTION AND MACHINE IDENTIFICATION 3.1. IDENTIFICATION NUMBER 3.2. KEYS IDENTIFICATION NUMBER RECORDS Record the keys identification number, frame serial The keys identification number is stamped on the number and engine serial number information for hang tag as shown in the following illustration. assistance when order replacement parts.

  • Page 20: Engine Serial Number

    3.3. ENGINE SERIAL NUMBER The engine serial number is stamped on the left crankcase. Engine Serial Number...

  • Page 21: Parts Locations

    3.4. PARTS LOCATIONS (01) (02) (02) (03) (01) Front brake lever/Front parking brake (02) Headlights/Position lights (03) Rear brake lever (04) Right front turn signal light (05) Left front turn signal light (06) ATV Winch(Optional) NOTE The figures of machine you purchased may differ slightly from this manual.
  • Page 22 (07)(08) (08)(09) (07) Left rear turn signal light (08) Taillights/Brake lights (09) Right rear turn signal light (10) Spark arrester (11) Trailer hitch (12) License light (10)(11) (12)
  • Page 23 (18) (21)(15)(14)(13) (13) Reservoir water tank (14) Front brake fluid reservoir (15) Right rearview mirror (16) Rider Seat/Passenger Seat (Optional) (17) Brake pedal fluid reservoir (18) Seat lock lever (19) Oil level inspection window (20) Tool storage (21) Left rearview mirror (20) (17) (16) (20)
  • Page 24 (28)(27) (26) (25) (24)(23) (22) (22) Exhaust system (23) Battery/Fuse (24) Tool kit (25) Fuel pump (26) Left rearview mirror (27) Rear brake fluid reservoir (28) Accessory socket seat (29) Front cargo rack (30) Drive select lever (31) Rear cargo rack (29) (30) (31)
  • Page 25 (32) Left foot peg (32) (33) (34) (35) (38)(39)(40) (33) Fuel fill cap (34) Owner’s manual storage (35) Right foot peg (36) Rear brake pedal (37) Flag pole bracket (38) Headlight dimmer switch Starter button Hazard switch Turn signal switch Horn switch (39) Instrument and indicators (40) 2WD/4WD select switch and...

  • Page 26: Control Functions

    4. CONTROL FUNCTIONS 4.1. IGNITION SWITCH Functions of the respective switch positions are as follows: OFF: All electrical circuits are switched off except hazard light. The key can be removed in this position. All electrical circuits are switched on. The engine can be started.

  • Page 27: Instruments And Indicator

    4.2. INSTRUMENTS AND INDICATOR (1) Multi-Function Display (6) (5) (9)(8)(7)(3)(13*) The display includes the following functions: Speedometer Odometer/Tripmeter (10) Digital clock 4WD indicator/EFI system electric parts fault indicator Differential lock indicator (12) (11) (4) Fuel gauge (1) Multi-function display (2) Right turn signal indicator Gear select display (3) High beam indicator Engine running time...
  • Page 28 (4) Coolant Temperature Warning Indicator Battery Voltage Too Low Warning Indicator When the coolant temperature reaches a While user starting the engine, if the battery specified level, this indicator comes on to warn voltage is too low. The indicator will Bright light. that the coolant temperature is too hot.
  • Page 29 10 malfunctioned, or the wiring harness has minutes. become disconnected. Stop driving immediately and see an authorized KYMCO (12) Coolant Temperature Gauge dealer to have the system checked When the coolant temperature reaches a...
  • Page 30 (1) Speedometer 4.2.1. Multi-function display Shows riding speed in km/h or mph. Press and hold MODE button for more than 2 seconds to select mph or km/h. (1) Speedometer (2) 4WD/ LOCK/ indicator (3) Fuel gauge (4) Odometer/Trip meter (5) Digital clock (6) Gear select display (7) Engine running time...
  • Page 31 (2)-1 (2) -3. EFI system electric parts fault indicator Turn the ignition switch to "ON" position. (2)-2 The indicator will be lighting until the engine starting. If no failure code, the indicator would (2)-3 be turned off. If the failure code happens, the indicator would be turned on (2) -1.
  • Page 32 (3) Fuel gauge The fuel gauge shows the approximate fuel supply available in a graduated display. The normal operating fuel range is with the section between the segment F and segment E. When the segment E or the fuel indicator (3) flashes, fuel will be low and you should refill the tank as soon as possible.
  • Page 33 (4) Odometer/Tripmeter The odometer shows the total mileage in Km or in mph. The tripmeter shows the trip distance in Km or in mph. There is tripmeters. Press and hold ADJ button for more than 2 seconds to select ODO, TRIP Press and hold MODE button for more than 2 seconds to select mph or km.
  • Page 34 To reset tripmeter: (A) Press and hold SET button for more than 2 (B) Press and hold both the MODE button and seconds to select tripmeter. SET button in the same time until the tripmeter is reset.
  • Page 35 (5) Digital clock Show the time (hours and minutes) while the ignition is ON. To adjust the time manually, proceed as follows: Turn the ignition switch ON. Press and hold ADJ button for more than 2 seconds to select ODO mode. Press and hold both the MODE button and ADJ button in the same time for more than 2 seconds.
  • Page 36 To set the hour, press the ADJ button until the Press the MODE button, the minute display will desired hour. start flashing.
  • Page 37 To set minute, press the ADJ button until the To end the adjustment, Press both the desired minute. MODE button and ADJ button in the same time.

  • Page 38: Left Handlebar Switches

    4.3. LEFT HANDLEBAR SWITCHES 4.3.2. Turn signal switch Use the turn signal switch while turning to another direction or shifting to another lane. The turn signal light will flash when the switch is operated and ignition switch is ON. " "...
  • Page 39 4.3.3. Headlight dimmer switch Turn the switch to the " " position to switch on the low beam. Turn the switch to the " " position to switch on the high beam. CAUTION Headlight dimmer switch When you turn on the ignition switch and engine is not running the battery may become discharged result to damage.
  • Page 40 4.3.4. Hazard switch When the hazard switch is pressed, the right and left turn signal lights flash together. The instrument turn signal indicator light will also flash when the switch is operated. When the hazard switch is pressed again, the right and left turn signal lights go out together.

  • Page 41: Electrical Power Steering

    If such components need service, see an authorized Start switch KYMCO dealer NOTE 4.3.5. Start switch " " The start switch is used for starting the engine.

  • Page 42: Right Handlebar Switch

    4.5. RIGHT HANDLEBAR SWITCH 4.6. 2WD/4WD Select Switch This ATV is equipped with a 2WD/4WD select switch, which permits a choice between the “2WD”and “4WD” drive modes. Select a drive mode that is suitable for your riding. The 2WD/4WD select switch is located above the throttle lever.

  • Page 43: To Jump Start Your Vehicle

    4.7. TO JUMP START YOUR VEHICLE 5. Now connect the black negative (-) cable to the 1. Remove the seat and locate the batteries. good battery’s negative (-) terminal. Find the positive (+) and negative (-) terminals on Don’t let the other end touch anything until the each battery.

  • Page 44: Throttle Lever

    Check the operation of the throttle lever before you start the engine. If it does not work smoothly, check for the cause. Correct the problem before riding the ATV. Consult a KYMCO dealer if you can't find or solve the problem yourself. Throttle lever...

  • Page 45: Speed Limiter

    4.9. SPEED LIMITER The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to POTENTIAL HAZARD the maximum. Screwing in the adjuster limits the Improper adjustment of the speed limiter and maximum engine power available and decreases throttle.

  • Page 46: Front Brake Lever

    4.10. FRONT BRAKE LEVER 4.12. BRAKE PEDAL The front brake lever is next to the right handgrip. This ATV is equipped with a combined brake The front brakes are operated by squeezing the system. Operating the brake pedal applies the rear front brake lever.

  • Page 47: Parking Brake

    4.13. PARKING BRAKE Front parking brake Rear parking brake To set the front parking brake, squeeze the front To set the rear parking brake, move the lever to brake lever and lock it with the lock lever. Always set position (A). the parking brake when parking and before starting Only set the parking brake when parking and the engine.

  • Page 48: Locking Steering

    4.14. LOCKING STEERING Turn the steering handlebar right completely and POTENTIAL HAZARD turn the key clockwise to lock the steering Improper use of the parking brake. WHAT CAN HAPPEN handlebar. The ATV could start moving unexpectedly if the The key can be taken out. parking brake is not applied before starting the Turn the key counterclockwise to unlock.

  • Page 49: Drive Select Lever

    OTENTIAL HAZARD Improper use of the locking steering. WHAT CAN HAPPEN The ATV could cause loss of control or overturn. HOW TO AVOID THE HAZARD Always be sure you have released the locking steering handlebar and steering lock key is taken out before you begin to ride.

  • Page 50: Fuel Tank Cap

    4.16. FUEL TANK CAP 4.17. FUEL SYSTEM After refueling, be sure to tighten the fuel tank cap Engine would not start acceleration until it clicks. Intake air leak To refuel refer to CH 5.3. Fuel contaminated/deteriorated Pinched or clogged fuel hose. Faulty fuel pump Engine stall, hard to start, rough idling Intake air leak...

  • Page 51: Spark Plug Inspection

    4.18. SPARK PLUG INSPECTION 4.19. BATTERY INSPECTION If the plug is oily or has carbon built up it, have it Checking the battery voltage if the cold engine cleaned, preferably in a sand-blasting device, and start-ambient temperature below -180C (00F). then clean off any abrasive particles.

  • Page 52: Seat

    4.20. SEAT To remove the seat, pull the seat lock lever upward To install the seat, align the tabs on the seat with the and pull up the seat at the rear. grommets on the frame and press the seat down until it locks.

  • Page 53: Flag Pole Bracket

    Flag poles are optional equipment available from The trailer hitch is located on the rear axle housing. your KYMCO dealer. To mount a flag pole in the To use the hitch, you will need proper size ball as bracket to make you more visible.

  • Page 54: Storage Compartment

    4.23. STORAGE COMPARTMENT Your ATV provides two storage for the owner’s To open the compartment, Turnning the button manual and some tools so you’ll have it with you for (4) or use key(5). easy reference. Store your owner ’s manual(1) in The owner’s manual should be stored in the plastic the storage compartment (2) at the right side of the bag.

  • Page 55: Accessory Socket

    4.24. ACCESSORY SOCKET Be sure the engine is on and the headlights are The accessory socket (1) is attached to the left side turned off before using the accessory socket, of the meter cover. You can use the accessory otherwise you may drain the battery. socket to power a trouble light, spotlight, radio, or The accessory socket’s rated capacity is DC 12V, cell phone, etc.

  • Page 56: Pre-Operation Checks

    5. PRE-OPERATION CHECKS Before using this machine, check the following points: ITEM ROUTINE CHAPTER DRIVE SELECT LEVER Check the lever for proper operation. Check operation, condition, and brake fluid level. BRAKE 5.2, 8.13~15 Fill with DOT 4 brake fluid if necessary. Check fuel level.

  • Page 57: Drive Select Lever

    5.1. DRIVE SELECT LEVER CAUTION POTENTIAL HAZARD Before shifting, you must stop the machine and Failure to inspect the ATV before operating. Failure return the throttle lever to its closed position until to properly maintain the ATV. the engine speed to the specified idling speed. WHAT CAN HAPPEN Otherwise, the transmission may be damaged.
  • Page 58 POTENTIAL HAZARD Operating with improperly adjusted drive select lever. WHAT CAN HAPPEN You may lose control of the gear shifting, which lead to accident. HOW TO AVOID THE HAZARD Make sure moving the shift lever into the "N" (L) Low (R) Reverse position and neutral indicator lamp comes on before (H) High...
  • Page 59 5.1.1. Drive Select Lever Adjustment 1. Turn the ignition switch OFF and make sure the 3. Shift the transmission into neutral. Verify the engine stop. length of the right shift rod is 150mm (+/- 0.5mm). 2. Remove fasteners, and then remove the right/left To adjust the length by loosening the lock nuts (1) side cover.
  • Page 60 Next, check the adjustment of the left shift rod by verifying the neutral lamp is illuminated when the shift mode lever (3) is in the “N”. If the neutral light does not illuminate in the “N”, loosen the locknuts (4) on the ends of the left shift rod (5).

  • Page 61: Front And Rear Brakes

    If the brakes do not provide proper brakes. If a problem cannot be corrected by the braking performance, inspect the brakes for adjustment procedures provided in this manual, wear. (See CH 8.13~15.) have the ATV inspected by a KYMCO dealer.

  • Page 62: Fuel

    5.3. FUEL Fill the fuel tank when necessary and make sure Your KYMCO engine has been designed to use there is sufficient gasoline in the tank. regular unleaded gasoline with a pump octane Check for leaks. number of 86 or higher, or research octane number of 91 or higher.

  • Page 63: Drive Shaft Boots

    5.4. DRIVE SHAFT BOOTS Check the rubber drive shaft boots for damage or leaking grease. If necessary, have your KYMCO POTENTIAL HAZARD dealer replace them. Improper care when refueling. WHAT CAN HAPPEN Fuel can spill, which can cause a fire and severe injury.Fuel expands when it heats up.

  • Page 64: Engine Oil

    5.5. ENGINE OIL Make sure the engine oil at the specified level. Add CAUTION oil as necessary. (See CH 8.3~5.) Be sure to use motor oils that do not contain anti-friction modifiers. Passenger car motor oils Check for leaks. (often labeled "Energy Conserving") contain anti-friction additives which will cause starter clutch slippage, resulting in reduced component life and poor engine performance.

  • Page 65: Rear Gear Case Oil

    5.6. REAR GEAR CASE OIL 5.7. FRONT GEAR CASE OIL Make sure the rear gear case oil at the specified Make sure the front gear case oil at the specified level. Add oil as necessary. level. Add oil as necessary. (See CH 8.4.) Check for leaks.

  • Page 66: Throttle Lever

    Check the operation of the headlight switch, engine fasteners before a ride. Take the machine to a stop switch and any other switches. Repair as KYMCO dealer or refer to the Service Manual for necessary for proper operation correct tightening torque.

  • Page 67: Tires

    5.12. TIRES pressure:  Recommended tire pressure POTENTIAL HAZARD Front:35~41 kpa Operating this ATV with improper tires, or with (0.35~0.41 kgf/cm2, 5.1~5.9 psi) improper or uneven tire pressure. Rear: 32~38 kpa (0.23~0.28 kgf/cm2, 3.2~4.0 psi) WHAT CAN HAPPEN  Check and adjust tire pressures when the Use of improper tires on this ATV, or operation of this ATV with improper or uneven tire pressure, may tires are cold.

  • Page 68: How To Measure Tire Pressure

    5.13. HOW TO MEASURE TIRE PRESSURE Use the low-pressure tire gauge. (Tool kit) Set pressure tires cold. Set tire pressures to the following NOTE The low-pressure tire gauge is included as standard Recommended Item Minimum Maximum equipment. Make two measurements of the tire pressure pressure and use the second reading.

  • Page 69: Tire Wear Limit

    5.14. TIRE WEAR LIMIT 5.15. COOLANT When the tire groove decreases to 4 mm (0.16 in) Check the coolant level in the reservoir tank when due to wear, replace the tire. the engine is cold. (The coolant level will vary with engine temperature.) The coolant level is satisfactory if it is between the "FULL"...
  • Page 70 Wait for the engine to cool before removing the Maximum level mark radiator cap. Always use a thick rag over the cap. Minimum level mark Allow any remaining pressure to escape before completely removing the cap. Should be serviced by your authorized KYMCO dealer when changing the coolant.

  • Page 71: Operation

    KYMCO dealer. (A) Set the parking brake and unlock the steering (take steering lock key out). (B) Turn the ignition switch to "ON".
  • Page 72 • When the select lever is in the neutral or park position, if either indicator light does not come on, ask a KYMCO dealer to inspect its electric circuit.
  • Page 73 (E) Completely close the throttle lever and start the engine by pushing the start switch. NOTE • If the engine fails to start, release the start • switch, then push the start switch again. NOTE • Each cranking should be as short as possible Do not allow water enter the right case.

  • Page 74: Starting A Warm Engine

    6.2. STARTING A WARM ENGINE 6.4. DRIVE SELECT LEVER OPERATION To start a warm engine, refer to the "Starting a cold AND REVERSE DRIVING engine" section. The throttle should be opened slightly. CAUTION: Before shifting, you must stop the machine and 6.3.
  • Page 75 Shifting: Neutral to high and high to low Bring the ATV to a complete stop and return the NOTE: throttle lever to the closed position. Make sure that the drive select lever is completely Apply the brakes, then shift by moving the drive shifted into position.
  • Page 76 POTENTIAL HAZARD When in reverse, the reverse indicator light should Improperly operation in reverse. be on. If the light does not come on, ask a KYMCO WHAT CAN HAPPEN dealer to inspect the machine. You could hit an obstacle or person behind you, resulting in serious injury.

  • Page 77: Engine Break-In

    If any abnormality is noticed during this period, consult a KYMCO dealer.

  • Page 78: Parking

    6.6. PARKING When parking, stop the engine and shift into the To set the rear parking brake, see CH.4.13. park position. Turn the fuel valve to "OFF" and apply the parking brake. The front brake lever has three locked position that allow it to be used as a parking brake.
  • Page 79 6.6.1. Parking on a slope Bring the machine to a stop by applying the brakes. POTENTIAL HAZARD Parking on a slope or other incline. Stop the engine. WHAT CAN HAPPEN With the brake applied, shift the drive select The ATV could roll out of control, increasing the lever into the park position chance of an accident.

  • Page 80: Accessories

    • Choose only accessories designed for your ATV. Your KYMCO dealer has a variety of genuine limits your ability to move around on the seat, or KYMCO accessories. Other accessories may one that limits your view.

  • Page 81: Loading (One Rider Model)

    6.8. LOADING (One rider model) LOADING (One rider with passenger model) As originally equipped, this ATV can carry cargo or As originally equipped, this ATV can carry cargo or tow a trailer, you must use common sense and good tow a trailer, you must use common sense and good judgment.
  • Page 82 • Load cargo on the cargo racks as close to the center of the vehicle as possible. Put cargo at the rear of the front cargo rack and at the front of the POTENTIAL HAZARD rear cargo rack. Center the load from side to Overloading this ATV or carrying or towing cargo side.

  • Page 83: Riding Your Atv

    7. RIDING YOUR ATV...

  • Page 84: Getting To Know Your Atv

    This kind of table indicates a potential hazard that could result in serious injury or death. 7.1. GETTING TO KNOW YOUR ATV Riding your new ATV can be a very enjoyable This ATV is for recreation and utility use. This activity, providing you with hours of pleasure.

  • Page 85: Ride With Care And Good

    7.2. RIDE WITH CARE AND GOOD JUDGEMENT Get training if you are inexperienced. POTENTIAL HAZARD Beginners and inexperienced riders should get Operating this ATV without proper instruction. proper instruction on how to operate this ATV. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.
  • Page 86 Not recommended for children under 16 year of Never carry passenger on the cargo racks. age. POTENTIAL HAZARD Carrying a passenger on the cargo racks. POTENTIAL HAZARD WHAT CAN HAPPEN Failure to follow the age recommendations for this Greatly reduces your ability to balance and control ATV.

  • Page 87: Apparel

    7.3. APPAREL Operating without protective clothing increases your chances of severe injury in the event of an accident. POTENTIAL HAZARD Operating this ATV without wearing an approved HOW TO AVOID THE HAZARD motorcycle helmet, eye protection and protective Always wear an approved motorcycle helmet that clothing.
  • Page 88 Do not operate after consuming alcohol or drugs. Operator's performance capability is reduced by the POTENTIAL HAZARD influence of alcohol or drugs. Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly.

  • Page 89: Pre-Operation Checks

    7.4. PRE-OPERATION CHECKS Always perform the pre-operation checks listed on CH 5 before riding for safety and proper care of the machine. POTENTIAL HAZARD POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure Operating this ATV with improper tires, or with to properly maintain the ATV.
  • Page 90 Do not operate at speeds too fast your skills or Speed limiter For riders inexperienced with this model, this model the conditions. is equipped with a speed limiter in the throttle lever housing. The speed limiter limits the power and top POTENTIAL HAZARD speed of the machine.

  • Page 91: Loading And Accessories

    7.5. LOADING AND ACCESSORIES 7.5.1. Loading and operational guidelines Use extra caution when riding the machine with Carrying cargo will affect how your ATV handles additional loads, such as accessories or cargo. and greatly reduce its ability in accelerating, braking The machine's handling may be adversely affected.
  • Page 92 7.5.2. Accessories Genuine KYMCO accessories have been specifically designed for and tested on this vehicle. POTENTIAL HAZARD Because KYMCO cannot test all other accessories, Overloading this ATV or carrying or towing cargo you are personally responsible for properly selecting, improperly.

  • Page 93: Modifications

    Never modify this ATV through improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this ATV and should be installed and used according to instruction.

  • Page 94: During Operation

    7.7. DURING OPERATION Always keep your feet on the footboards during operation. Otherwise your feet may contact the rear POTENTIAL HAZARD wheels. Removing hands from handlebars or feet from footboards during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall a foot peg, your foot or leg may come into contact with the rear wheels, which...
  • Page 95 Avoid wheelies and jumping. You may lose control of the machine or overturn. POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don't try to show off.

  • Page 96: Exhaust System

    7.8. EXHAUST SYSTEM The exhaust on the machine is very hot during and following operation. To prevent burns, avoid POTENTIAL HAZARD touching the exhaust system. Park the machine in a Hot exhaust system place where pedestrians or children are not likely to WHAT CAN HAPPEN touch it.

  • Page 97: Practicing

    7.9. PRACTICING Select a flat area to become familiar with your ATV. With the engine idling, return the starter knob to the Make sure that this area is free of obstacles and closed position and shift the drive select lever into the forward position.

  • Page 98: Turning Your Atv

    7.10. TURNING YOUR ATV To achieve maximum traction while riding on-road, the two rear wheels are mounted solidly on one axle POTENTIAL HAZARD and turn together at the same speed. Therefore, Turning improperly unless the wheel on the inside of the turn is allowed WHAT CAN HAPPEN to slip or lose some traction, the ATV will resist ATV could go out of control, causing a collision or...

  • Page 99: Climbing Up Slope

    7.11. CLIMBING UP SLOPE Use proper riding techniques to avoid vehicle overturns on slopes. Be sure that you can maneuver POTENTIAL HAZARD your ATV well on flat ground before attempting any Operating on excessively steep slopes. incline and then practice riding first on gentle slopes. WHAT CAN HAPPEN Try more difficult climbs only after you have The vehicle can overturn more easily on extremely...
  • Page 100 An obstacle or a sharp drop could be on the other side of the slope. POTENTIAL HAZARD Climbing slopes improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing slopes as described in this Owner's Manual.
  • Page 101 If you are climbing a slope and you find that you When crossing the side of a slope: Always follow have not properly judged your ability to make it to proper procedures as described in the Owner's the top, you should turn the ATV around while you Manual.
  • Page 102 If your ATV has stalled or stopped and you believe When descending slope, using either brake lever or you can continue up the slope, restart carefully to the brake pedal will brake the wheels on the make sure you do not lift the front wheels which downslope side.
  • Page 103 • Apply the front brake. 4WD: Apply both front and rear brakes gradually. POTENTIAL HAZARD When fully stopped, shift to the parking position “P”. Stalling, rolling backwards or improperly When fully stopped, apply front brake as well, and dismounting while climbing a slope. then lock parking brake.
  • Page 104 If the slope is not too steep and you have good footing, you may be able to walk the ATV back down the slope. Make sure your intended path is clear in case you lose control of the ATV. If you decide you can walk the ATV safely: 1.

  • Page 105: Riding Down Slope

    7.12. RIDING DOWN SLOPE When riding your ATV down slope, shift your weight When this ATV is in 4WD, all wheels (front and rear) as far to the rear and up slope side of the ATV as are interconnected by the drive train. This means possible.
  • Page 106 POTENTIAL HAZARD Going down a slope improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down slopes as described in this Owner's Manual. Note: a special technique is required when braking as you go down a slope.

  • Page 107: Parking

    7.13. PARKING Always choose a level place to park. After bringing If your ATV can't make it up a slope you are trying to your ATV to a stop, hold the brakes while you shift climb: into park position. Then set the parking brake and Turn the ATV around if you still have forward speed.

  • Page 108: Periodic Maintenance And Adjustment

    Electrical components can cause shocks or can start fires. HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified. Have KYMCO dealer perform service if you are not familiar with machine service.

  • Page 109: Tool Kit/Tool Kit Compartment

    Spark plug wrench(B) Rear cushion adjuster Spark plug wrench(C) (1) Tool kit/Tool kit compartment The tools in the kit are sufficient to perform routine maintenance and simple repairs. Any extensive work requiring additional tools should be performed by your authorized KYMCO dealer.
  • Page 110 Never modify this ATV through improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this ATV and should be installed and used according to instructions.

  • Page 111: Periodic Maintenance/Lubrication

    8.2. PERIODIC MAINTENANCE/LUBRICATION WHICHEVER COMES FIRST INITIAL EVERY 600 1200 ITEM 1000 2000 ROUTINE MONTH ○ ○ ○ Engine oil Replace (Warm engine before draining). Clean. ○ ○ ○ *Oil strainer Replace if necessary. ○ ○ ○ Engine oil filter cartridge Replace Check oil level/oil leakage ○...
  • Page 112 WHICHEVER COMES FIRST INITIAL EVERY 1200 ITEM 1000 2000 ROUTINE MONTH Check operation and brake fluid. ○ ○ ○ *Brake Replace brake pad if necessary. Check coolant leakage. ○ ○ ○ *Coolant Replace if necessary. Check operation. ○ ○ *V-belt Replace if damage or excessive wear.
  • Page 113 ○ ○ *Knuckle shafts/ Steering shaft Check all chassis fittings and fasteners. ○ ○ ○ *Fittings and Fasteners Correct if necessary. : It is recommended that these items be serviced by a KYMCO dealer. ** : Lithium soap base grease.

  • Page 114: Engine Oil

    8.3. ENGINE OIL Engine oil level measurement Place the machine on a level place. Warm up the engine for several minutes and stop it. Check the oil level through the inspection window. The oil level should be between the maximum (H) and minimum (L) marks.
  • Page 115 8.3.1. Engine oil replacement and oil filter cleaning Place the machine on a level place. Warm up the engine for several minutes and stop it. Place a container under the engine. Remove the oil fill cap (1) and oil filter cap(2)to drain the oil.
  • Page 116 Clean the oil strainer with solvent. Fill the engine with oil and install the oil fill cap. Recommended oil: see CH 9.3 Inspect the O-ring and replace if damaged. Oil quantity: Reinstall the O-ring, oil strainer, compression Periodic oil change: spring and oil filter cap.
  • Page 117 8.3.2. Engine oil replacement (with or without oil filter cartridge replacement) Place the machine on a level place. Warm up the engine for several minutes and stop it. Place a container under the engine. Remove the oil fill cap (1) and drain plug/washer (2) to drain the oil.
  • Page 118 NOTE: Skip steps E to I if the oil filter cartridge is not being replaced. Remove the three fasteners and then remove right side cover. Remove the oil filter cartridge (3) with an oil cartridge wrench.
  • Page 119 Apply a light coat of clean engine oil to the O-ring (4) of the new oil filter cartridge. NOTE: An oil cartridge wrench is available at a nearby KYMCO dealer NOTE: Make sure the O-ring is seated properly. Install the new oil filter cartridge with an oil cartridge wrench, and then tighten it to the specified torque.
  • Page 120 Install right side cover. Start the engine and warm it up for several Reinstall the drain plug/washer and tighten the minutes. While warming up, check for oil drain plug to the specified torque. leakage. If oil leakage is found, turn the engine off immediately and check for the cause.

  • Page 121: Rear Gear Box Oil

    8.4. REAR GEAR BOX OIL Change the oil in the rear gear box case when specified by the Maintenance Schedule. Change the oil with the rear gear box warm, and the ATV on level ground to assure complete and rapid draining. Rear gear box oil replacement To drain the oil, first place an oil drain pan under the oil drain plug (1).
  • Page 122 Remove the oil filler cap (2), then remove the Install the skid plate. drain plug/washer. CAUTION: After the oil has completely drained, reinstall the drain plug/washer. Be sure no foreign material enters the gear case. Tightening torque Drain plug: 20 N-m (2 kgf-m, 15 lbf-ft) Fill the gear case with the recommended oil.

  • Page 123: Front Gear Box Oil

    8.5. FRONT GEAR BOX OIL Change the oil in the front gear box when specified by the Maintenance Schedule. Change the oil with the front gear box warm, and the ATV on level ground to assure complete and rapid draining. Front gear box oil replacement 1.
  • Page 124 3. Remove the drain plug. 4. After the oil has completely drained, reinstall the CAUTION: drain plug. Be sure no foreign material enters the gear case. Tightening torque Drain plug: 12 N-m (1.2 kgf-m, 9 lbf-ft) 5. Fill the gear case with the recommended oil. Recommended oil : SAE 90 Oil quantity : Periodic oil change...

  • Page 125: Spark Plug Inspection

    Do not attempt to diagnose such problems yourself. Instead, take the machine to a KYMCO dealer. You should periodically remove and inspect the spark plug because heat and deposits will cause the spark (A)Spark plug gap plug to slowly break down and erode.

  • Page 126: Spark Arrester

    8.7. SPARK ARRESTER Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester. Remove the three bolts (1), the spark arrester (2) and the gasket (3) from the muffler. (1) Bolts (2) Spark arrester (3) Gasket...
  • Page 127 Use a brush to remove carbon deposits from the spark arrester screen. Be careful to avoid POTENTIAL HAZARD damaging the spark arrester screen. The spark Improper cleaning of the spark arrester. Hot exhaust arrester must be free of breaks and holes. system.

  • Page 128: Air Filter Cleaning

    8.8. AIR FILTER CLEANING The air cleaner accumulates dust and must be cleaned periodically. If the ATV is ridden in dusty areas, the air cleaner must be cleaned at more frequent intervals than specified in the Maintenance Schedule. If the ATV is submerged in water, the air cleaner should be checked and water should be drained from the air cleaner housing before starting the engine.
  • Page 129 Remove the air cleaner element B (4). Remove the air cleaner element C (5). (4) Element B (5) Element C...
  • Page 130 Gently wash the air cleaner in clean, Soak the air cleaner an equivalent (gear oil: nonflammable (high flash point) solvent such SAE 80 - 90) until saturated, then squeeze out as kerosene not gasoline. Allow the air cleaner the excess oil. to dry thoroughly before applying oil.
  • Page 131 8.8.1. AIR CLEANER HOUSING DRAIN TUBE The air cleaner housing drain tube should be serviced in accordance with the Maintenance Schedule. (Riding through water may require more frequent inspection.) If deposits can be seen in the drain tube, the tube must be cleaned before starting the vehicle.

  • Page 132: Idle Speed Inspection

    8.9. IDLE SPEED INSPECTION NOTE: A diagnostic tachometer must be used for this procedure. Remove the seat (see Ch4.20). Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min. Occasionally rev the engine to 4,000 to 5,000 r/min.

  • Page 133: Throttle Lever Adjustment

    8.10. THROTTLE LEVER ADJUSTMENT NOTE: Adjust the engine idling speed before adjusting the throttle lever free play. To adjust throttle free play: Slide the rubber sleeve (1) back to expose the throttle cable adjuster (2). Loosen the lock nut (3), then turn the adjuster to obtain the correct free play.

  • Page 134: Valve Clearance Adjustment

    The only maintenance that is required is to replace adjusted regularly. This adjustment however, should brake pads when they become worn. To check the be left to a professional KYMCO service technician. thickness of the brake pads use this procedure. Remove a front wheel.

  • Page 135: Rear Brake Pads

    1. Remove a rear wheel. 2. Measure the thickness of each brake pad. If the thickness of less than1.0mm (0.039in), take your ATV to a KYMCO dealer to have brake pads replaced. 3. Reinstall the wheel and tighten the lug nuts to 61N-m.
  • Page 136 (CH 8.14), There is probably air in the brake system and it must be bled. See (1) Lower level mark (Foot brake pedal) your authorized KYMCO dealer for this service. (2) Upper level mark (Foot brake pedal) CAUTION: •...

  • Page 137: Cooling System Inspection

    8.15. COOLING SYSTEM INSPECTION Place the machine on the level ground. Check the coolant level in the coolant reservoir Remove the two fasteners (1) and then remove front when the engine is cold as the coolant level will vary cover. with engine temperature.
  • Page 138 (1) Coolant reservoir cap (2) Maximum level mark (3) Minimum level mark NOTE: If water is added, have a KYMCO dealer check the antifreeze content of the coolant as soon as possible. The radiator fan operation is completely automatic. It is switched on or off according to...

  • Page 139: Electric Power Steering System

    8.16. ELECTRIC POWER STEERING SYSTEM (EPS) NOTE: Steering may become more difficult than usual for the following reasons: If the steering becomes irregular or unusual for any A. The handlebar was continuously turned or held reason other than above, have an authorized dealer to the full turn stops with torque applied by drive.

  • Page 140: Engine Overheating

    Allow any remaining pressure to escape before completely removing the cap. Should be serviced by your authorized KYMCO dealer when changing the coolant. NOTE: If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recommended coolant as soon as possible.

  • Page 141: Wheel Removal

    8.18. WHEEL REMOVAL 8.19. WHEEL INSTALLATION When reinstalling a wheel, tighten the wheel nuts in Elevate the wheel by placing a suitable stand under a crisscross (rather than a circular) pattern. Be sure the frame. the tapered side of the wheel nuts (1) face the wheel Remove the nuts from the wheel.
  • Page 142 NOTE: The arrow mark on the tire must point toward POTENTIAL HAZARD the rotating direction of the wheel. Installing wheels improperly. WHAT CAN HAPPEN A wheel may come loose, possibly leading to an accident. HOW TO AVOID THE HAZARD Carefully follow the instructions in this Owner's Manual when installing.

  • Page 143: Battery

    Allowing open flames or sparks near the battery. distilled water. If the battery seems weak, see your WHAT CAN HAPPEN authorized KYMCO dealer for information on Gases may explode and possibly cause injury. recharging or replacement. If you replace the...
  • Page 144 8.20.1. Battery remove Make sure the ignition switch is OFF. Remove the seat (CH 4.20) Release the rings and remove the rubber band (1). Disconnect the negative (-) terminal lead (2) from the battery first, and then disconnect the positive (+) terminal lead (3). Remove the battery.

  • Page 145: Fuse Replacement

    8.21. FUSE REPLACEMENT The fuse box (1) stored in the battery compartment Remove the seat under the seat. Open the fuse box cap (2). To replace a fuse: Pull the old fuse out of the fuse holder. Make sure the ignition switch is OFF. Push the new fuse in to the fuse holder.

  • Page 146: Power Steering System (Eps)

    8.22. POWER STEERING SYSTEM (EPS) There is 40A fuse for the power steering system under the seat 40A Fuse POTENTIAL HAZARD The electrical system can produce electrical shocks. WHAT CAN HAPPEN When replacing the 40A fuse. HOW TO AVOID THE HAZARD To avoid electric shock, remove the cables from the battery terminals before changing.

  • Page 147: Headlight Beam Adjustment

    8.24. DRIVE SHAFT BOOTS Check the protective boots for holes or tears. CAUTION: If any damage is found, have them replaced by a It is advisable to have a KYMCO dealer make this KYMCO dealer adjustment. To adjust: Turn the ignition switch at "ON" position.
  • Page 148 8.25. CABLE INSPECTION AND LUBRICATION Lubricate the inner cables and the cable ends. If the cables do not operate smoothly, ask a KYMCO POTENTIAL HAZARD dealer to replace them. Damaged control cables. WHAT CAN HAPPEN Recommended lubricant: Corrosion can result when the outer covering of KYMCO chain and cable lube or control cables becomes damaged.

  • Page 149: Troubleshooting

    Imitation parts may including pilot lights from water heaters or furnaces. look like KYMCO parts, but they are often inferior. Consequently, they have a shorter service life and can lead to expensive repair bills.
  • Page 150 8.26.1. Troubleshooting chart...
  • Page 151 * EPS model only...

  • Page 152: Cleaning And Storage

    9. CLEANING AND STORAGE 9.1. CLEANING YOUR ATV Before cleaning the ATV: Frequent and thorough cleaning of your ATV will not Block the end of the exhaust pipe to prevent only enhance its appearance but will improve its water entry. Use a commercially available, general performance and extend the useful life of tapered rubber plug or a plastic bag with a many components.
  • Page 153 If the ATV is equipped with a chain, dry the KYMCO Limited Warranty. chain and lubricate it to prevent rust. Rinse the dirt and degreaser off with a garden Lubricate other items, such as the exposed hose under normal pressure.
  • Page 154 Remove the seat and clean and dry the under-seat compartment, plus any components that may be dirty or wet. POTENTIAL HAZARD Operating your ATV with wet brakes after washing. Clean the seat with vinyl upholstery cleaner to WHAT CAN HAPPEN keep the cover pliable and glossy.
  • Page 155 9.1.1. LEARING EPS SHALL BE CAREFUL: For the prolonged life of your vehicle, wash it down NOTE: immediately after it has been splashed with Coin operated, high pressure spray washers are seawater or exposed to the sea breeze, or operated not recommended.

  • Page 156: Storage

    9.2. STORAGE Before storing your ATV for an extended time, be sure you thoroughly check the vehicle for needed POTENTIAL HAZARD repairs and have them corrected. Refueling this ATV or handling fuel improperly. Otherwise, the repairs may be forgotten by the time WHAT CAN HAPPEN you remove the vehicle from storage.
  • Page 157 Remove the battery and store it in an area protected from freezing temperatures and POTENTIAL HAZARD direct sunlight and out of the reach of children, Prolonged contact of fuel with the skin. slow charge the battery once a month. Breathing fuel vapor. WHAT CAN HAPPEN The fuel can cause skin irritation.

  • Page 158: Specifications

    9.3. SPECIFICATIONS Model MUX700i / MUX700i EPS Dimension: 2210 mm (87.00 in) Overall length 1220 mm (48.03 in) Overall width 1265 mm (49.80 in) Overall height 920 mm (36.22 in) Seat height 1297 mm (51.88 in) Wheel base 275 mm (10.83 in) Minimum ground clearance 3450 mm(135.83 in) Minimum turning radius...
  • Page 159 Model MUX700i / MUX700i EPS Engine oil/transmission oil/ rear final gear case oil: Type Engine oil classification: API Service SJ type or higher Front gear box oil classification: SAE#90 Rear gear box oil classification: SAE#90 Quantity Engine oil: 2.4 L (2.11 Imp qt, 2.54 US qt) Periodic oil change: 2.6 L (2.29 lmp qt, 2.76 US qt) After draining and oil filter cartridge change:...
  • Page 160 UNLEADED FUEL Type 16.5 L (3.47 lmp gal, 4.29 US gal) Tank capacity 3.5 L (0.735 lmp gal, 0.91US gal) Reserve amount Carburetor: PTA1/KYMCO Type Spark plug: CR7E (NGK) Type 0.7 ~ 0.8 mm (0.028 ~ 0.031 in) Clutch: Type...
  • Page 161 Model MUX700i EPS Suspension: Dual A-arm Dual A-arm Front Rear Shock absorber: Front Coil spring/Oil damper Coil spring/Oil damper Rear Electrical: ECU automatic control Ignition system A.C. magneto 12V, 18AH MF Generator system Battery type Tire: Type Tubeless(BIAS) Size: Front AT26X8-14 Rear AT26X10-14...

  • Page 162: Noise Regulation

    9.4. NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Some local laws and regulations prohibit the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 163: Maintenance Record

    9.5. MAINTENANCE RECORD Copies of work orders and/or receipts for parts you purchase and install will be required to document maintenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof of maintenance work. MAINTENACE DATE OF SERVICING DEALER NAME...
  • Page 164 KWANG YANG MOTOR CO.,LTD. NO.35 Wan Hsing Street, San Min District Kaohsiung, Taiwan, Republic of China Telephone : 886-7-3822526 FAX : 886-7-3950021 By KWANG YANG Motor Co., Ltd. First Edition, JAN. 2018 All rights reserved. Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co., Ltd.

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