Belly Pan - Arctic Cat ZR 120 Service Manual

3. Using the Shock Spring Removal Tool, remove
the spring from the shock body by compressing
the spring; then remove the spring retainer from
the top of the spring. Inspect the shock absorber by
quickly compressing and extending the shock
plunger while firmly holding the shock body.
Resistance must be felt in both directions.
CLEANING AND INSPECTING
1. Inspect the shock absorber seal area for signs of
excessive oil leakage.
2. Inspect the shock absorber mounting eyelet, bush-
ings, and body for wear or damage.
INSTALLING
1. Using the shock spring tool, place the spring on
the shock absorber and secure with the retainer.
2. Install the bushings, sleeves, and spacers into each
shock end; then place the shock absorber into posi-
tion. Install both cap screws from the front.
Tighten the lock nuts to 20 ft-lb.

Belly Pan

REMOVING
1. Remove the hood.
2. Remove the two cap screws securing the belly pan
to the front end; then account for washers and lock
washers.
3. Remove the two Phillips-head screws securing the
belly pan to the footrest supports.
56
4. Using a piece of cardboard to protect the finish, tip
the snowmobile on the right side and using a #20
drill bit, drill out the belly pan rivets.

NOTE: The tie rod boots do not need to be removed.
5. Using a piece of cardboard to protect the finish, tip
the snowmobile on the left side and using a #20
drill bit, drill out the belly pan rivets.
6. With all belly pan rivets removed, return the snow-
mobile to the upright position; then slide the belly
pan forward and up until it clears the front end.
INSPECTING
1. Inspect for gouges, cuts, and tears.
2. Inspect the two belly pan threaded bosses and
ensure they are in good shape.
INSTALLING
A039A
1. Slide the belly pan into position on the front end;
then secure with cap screws, lock washers, and
washers (forward) and Phillips-head screws (rear-
ward).
2. Install the three belly pan rivets in each ski-well.
3. Using a piece of cardboard to protect the finish, tip
the snowmobile on its side and install the remain-
ing belly pan rivets; then return the snowmobile to
the upright position.
4. Install the hood.
A040
AL174D