Brake System - Arctic Cat ZR 120 Service Manual

Brake System

REMOVING AND INSPECTING
KEY
1. Lock Nut 8. Washer
2. Bushing 9. Cap Screw
3. Rivet 10. Bracket
4. Chain Tensioner 11. Cap Screw
5. Spring 12. Spacer
6. Tab 13. Clutch
7. Roller 14. Brake Band
1. Remove the front clutch shield and hood cable.

NOTE: It will be necessary to reinstall the hood cable
once the shield is removed.
2. Loosen the Allen-head retainer pin (A) securing
the brake cable to the brake band; then remove the
retaining ring (B) securing the brake band to the
mounting bracket.
3. Loosen the rear jam nut securing the brake cable to
the brake bracket; then remove the brake cable
from the bracket and brake band. Account for a
spring.
4. Remove the brake band from the engine compart-
ment.
5. Remove the C-clip securing the brake lever pin in
the brake housing; then remove the pin and lever.
40
6. Disconnect the brake cable from the lever; then
15. Retainer Pin
16. Washer
17. Retaining Ring
18. Spacer
19. Washer
20. Lock Washer
742-425B
7. Remove the handlebar pad and cut the cable tie

NOTE: Note the location of the cable tie for assembly.
8. Inspect the brake band for cracks and/or wear.

NOTE: The brake band pad material thickness must
be at least 1/16" or replacement is necessary.
9. Inspect the brake cable for damage or fraying.
INSTALLING
1. Route the cable through the slot in the brake hous-
2. Seat the cable drum into the brake lever recess;
IO116A
slide the brake cable out of the lever.
securing the brake cable to the steering post.
ing and insert the cable end into the housing.
then secure the brake lever with a pin and C-clip.
A998
A999
A999