12
SERVICE WORK ON THE CHASSIS
12.12
Installing the lower triple clamp
Finishing work
–
Mount the handlebar cushion.
–
Install the front fender. (
–
Install the front wheel.
–
Install the headlight mask with the headlight. (
–
Check that the wiring harness, throttle cables, and brake and clutch lines can move
freely and are routed correctly.
–
Check the play of the steering head bearing. (
–
Remove the motorcycle from the lift stand. (
–
Check the headlight setting. (
(EXC‑F Six Days)
Main work
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Position the lower triple clamp with the steering stem. Mount the upper steering
head bearing.
–
Check whether upper steering head seal
–
Mount protective ring
B01604-10
–
Position the upper triple clamp with the handlebar.
–
Mount screw
–
Secure wiring harness and clutch line with cable holder.
–
Position the voltage regulator, and mount and tighten screws
Guideline
Remaining screws, chassis
E00385-10
–
Position the fork legs.
Bleeder screws
Info
The rebound damping is located in right fork leg REB (red adjusting screw).
The compression damping is located in left fork leg COM (white adjusting
screw).
Grooves are milled into the side of the upper end of the fork legs. The sec-
ond milled groove (from the top) must be flush with the top edge of the
upper triple clamp.
H01672-10
p. 62)
(
p. 88)
p. 99)
p. 125)
and O-ring
but do not tighten yet.
are positioned toward the front.
p. 97)
p. 60)
p. 52)
is correctly positioned.
.
.
M6
10 Nm (7.4 lbf ft)
58