Alternator/Starter Clutch Service Information; Alternator/Starter Clutch Specification; Alternator/Starter Clutch Torque Values; Alternator/Starter Clutch Troubleshooting - Honda TRX350TM Rancher Service Manual

10. ALTERNATOR/STARTER CLUTCH
SERVICE INFORMATION
TROUBLESHOOTING

RECOIL STARTER

SERVICE INFORMATION
GENERAL
The recoil starter can be removed with the engine installed in the frame. To service the alternator stator, flywheel and
starter clutch, the engine must be removed from the frame (these items can be serviced by removing the swingarm if no
additional engine work is needed).
Transmission lubricating oil is fed through the oil passages in the rear crankcase cover. Clean the oil passages before
installing the crankcase cover.
Refer to section 17 for alternator stator inspection.
Refer to section 19 for starter motor servicing.
SPECIFICATION
ITEM
Starter driven gear boss O.D.
TORQUE VALUES
Starter clutch bolt
Recoil starter driven pulley bolt
Alternator stator bolt
Ignition pulse generator bolt
TOOLS
Flywheel holder
Rotor puller
TROUBLESHOOTING
Starter motor turns, but engine does not turn
Faulty starter clutch
Damaged starter reduction gear
10-1

ALTERNATOR STATOR

10-1

FLYWHEEL/STARTER CLUTCH

10-2
45.660 45.673 (1.7976 1.7981)
23 N·m (2.3 kgf·m , 17 lbf·ft)
108 N·m (11.0 kgf·m , 80 lbf·ft)
10 N·m (1.0 kgf·m , 7 lbf·ft)
6 N·m (0.6 kgf·m , 4.3 lbf·ft)
07725-0040000 or equivalent commercially available in U.S.A.
07YMC-HN40100
STANDARD
Apply locking agent to the threads
Apply oil to the threads and seating surface
Apply locking agent to the threads
10-5
10-7
Unit: mm (in)
SERVICE LIMIT
10
45.65 (1.797)
10-1