How To Use This Manual; Table Of Contents - Honda TRX350TM Rancher Service Manual

HOW TO USE THIS MANUAL

This service manual describes the service procedures for the TRX350
TM/TE and TRX350 FM/FE.
Follow the Maintenance Schedule (Section 3) recommendations to
ensure that the vehicle is in peak operating condition and the
emission levels are within the standards set by the California Air
Resources Board.
Performing the first scheduled maintenance is very important. It
compensates for the initial wear that occurs during the break-in
period.
Sections 1 and 3 apply to the whole motorcycle. Section 2 illustrates
procedures for removal/installation of components that may be
required to perform service described in the following sections.
Sections 4 through 21 describe parts of the vehicle, grouped
according to location.
Find the section you want on this page, then turn to the table of
contents on the first page of the section.
Most sections start with an assembly or system illustration, service
information and troubleshooting for the section. The subsequent
pages give detailed procedures.
If you don't know the source of the trouble, go to Section 24,
Troubleshooting.
Your safety, and the safety of others, is very important. To help
you make informed decisions we have provided safety
messages and other information throughout this manual. Of
course, it is not practical or possible to warn you about all the
hazards associated with servicing this vehicle. You must use
your own good judgement.
You will find important safety information in a variety of forms
including:
• Safety Labels on the vehicle
•
Safety Messages preceded by a safety alert symbol
one of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY
HURT if you don't follow instructions.
You CAN be KILLED or SERIOUSLY HURT
if you don't follow instructions.
You CAN be HURT if you don't follow
instructions.
• Instructions how to service this vehicle correctly and safety.
As you read this manual, you will find information that is preceded by
a symbol. The purpose of this message is to help prevent
damage to your vehicle, other property, or the environment.
ALL INFORMATION, ILLUSTRATIONS, DIREC-
TIONS AND SPECIFICATIONS INCLUDED IN
THIS PUBLICATION ARE BASED ON THE LATEST
PRODUCT INFORMATION AVAILABLE AT THE
TIME OF APPROVAL FOR PRINTING. Honda
Motor Co., Ltd. RESERVES THE RIGHT TO MAKE
CHANGES AT ANY TIME WITHOUT NOTICE AND
WITHOUT INCURRING ANY OBLIGATION
WHATSOEVER. NO PART OF THIS PUBLICATION
MAY BE REPRODUCED WITHOUT WRITTEN
PERMISSION. THIS MANUAL IS WRITTEN FOR
PERSONS WHO HAVE ACQUIRED BASIC
KNOWLEDGE OF MAINTENANCE ON Honda
MOTORCYCLES, MOTOR SCOOTERS OR ATVS.
SERVICE PUBLICATION OFFICE
Date of Issue: May, 2002
Honda Motor Co., Ltd.
and
Honda Motor Co., Ltd.
CONTENTS
GENERAL INFORMATION
FRAME/BODY PANELS/EXHAUST
SYSTEM
MAINTENANCE
LUBRICATION SYSTEM
FUEL SYSTEM
ENGINE REMOVAL/INSTALLATION
CYLINDER HEAD/VALVE
CYLINDER/PISTON
CLUTCH/GEARSHIFT LINKAGE
ALTERNATOR/STARTER CLUTCH
CRANKCASE/TRANSMISSION/
CRANKSHAFT
FRONT WHEEL/SUSPENSION/
STEERING
REAR WHEEL/SUSPENSION
BRAKE SYSTEM
FRONT DRIVING MECHANISM (FM/FE models)
REAR DRIVING MECHANISM
BATTERY/CHARGING SYSTEM
IGNITION SYSTEM
ELECTRIC STARTER
LIGHTS/METERS/SWITCHES
ELECTRIC SHIFT PROGRAM
(ESP: TE/FE models)
WIRING DIAGRAM
TECHNICAL FEATURES
TROUBLESHOOTING
INDEX
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25