Honda 2000 TRX350TM Fourtrax 350 Manuals

Manuals and User Guides for Honda 2000 TRX350TM Fourtrax 350. We have 2 Honda 2000 TRX350TM Fourtrax 350 manuals available for free PDF download: Service Manual, Owner's Manual

Honda 2000 TRX350TM Fourtrax 350 Service Manual (377 pages)

2000-2003 Rancher/Rancher 4x4

Brand: Honda | Category: Offroad Vehicle | Size: 23.8 MB

Table of Contents
2
How to Use this Manual
2
General Information
3
- Model Identification
  3
- Service Rules
  3
- Specifications
  5
- Cylinder Head/Valve/Camshaft Specifications
  9
- Fuel System Specifications
  9
- Lubrication Specifications
  9
- Alternator/Starter Clutch
  10
- Clutch/Gearshift Linkage Specifications
  10
- Cylinder/Piston Specifications
  10
- Crankcase/Transmission/Crankshaft Specifications
  11
- Front Wheel/Suspension/Steering Specifications
  12
- Rear Wheel/Suspension Specifications
  12
- Brake System Specifications
  13
- Front Driving Mechanism (FM/FE Model) Specifications
  13
- Rear Driving Mechanism Specifications
  13
- Battery/Charging System Specifications
  14
- Electric Starter Specifications
  14
- Ignition System Specifications
  14
- Lights/Meter/Switches Specifications
  14
- Torque Values - Engine
  15
- Torque Values - Standard
  15
- Torque Values - Frame
  16
- Tools
  18
- Lubrication & Seal Points
  20
- Cable & Harness Routing
  24
- Cable & Harness Routing - Early Production of the TE/FE Model Only
  28
- Cable & Harness Routing - Except Early TE/FE Model Production
  30
- Noise Emission Control System
  35
- Emission Control Information Label (USA Only)
  36
- Frame/Body Panels/Exhaust System - Service Information
  37
- Frame/Body Panels/Exhaust System - Torque Values
  37
- Frame/Body Panels/Exhaust System Troubleshooting
  37
- Body Panel Locations
  38
- Body Panel Removal Chart
  39
- Seat Installation
  40
- Seat Removal
  40
- Side Cover
  40
- Fuel Tank Cover
  41
- Rear Mud Guard (TM/FM Models)
  41
- Center Mud Guard (TE/FE Models)
  42
- Front Mud Guard
  42
- Front Carrier/Carry Pipe
  43
- Front Fender
  43
- Rear Carrier
  44
- Rear Fender
  44
- Inner Fender
  45
- Outer Fender
  45
  - Tool Box
    45
  - Exhaust Pipe
    46
  - Exhaust System Removal
    46
  - Headlight Grill
    46
  - Muffler
    46
  - Exhaust System Disassembly/Assembly
    47
- Brake Fluid
  49
- Fuel Hose
  49
- Throttle Operation
  53
  - Air Cleaner
    54
  - Carburetor Choke
    54
  - Air Cleaner Housing Drain Tube
    55
- Spark Plug
  56
- Valve Clearance
  56
  - Engine Oil Level Check
    58
  - Recommended Engine Oil
    58
  - Engine Oil Change & Filter
    59
  - Oil Change
    59
  - Drive Shaft Boots (FM/FE Models)
    60
- Engine Idle Speed
  60
  - Rear Final Gear Case Oil and Differential Oil
    60
  - Differentianl Oil (FM/FE Only)
    61
  - Brake Fluid
    62
  - Brake Shoe Wear
    62
- Front Brake
  62
- Rear Brake
  62
  - Brake System
    63
  - Front Brake
    63
  - Rear Brake
    63
- Reverse Lock System
  64
- Clutch System
  65
- Skid Plates
  65
- Suspension
  65
- Nuts, Bolts, Fasteners
  66
  - Spark Arrester Maintenance
    66
  - Wheels/Tires Maintenance
    66
  - Steering Shaft Holder Bearing
    67
  - Steering System Maintenance
    67
  - Lubrication System Diagram
    68
  - Lubrication System Service Information
    69
  - Lubrication System Specifications
    69
  - Lubrication System Torque Values
    69
  - Lubrication System Troubleshooting
    69
  - Cooling Fan (Except USA TM Model)
    70
  - Oil Cooler Inspection
    70
  - Oil Cooler Removal/Installation
    70
  - Cooling Fan (Except USA TM Model) Assembly
    71
  - Cooling Fan (Except USA TM Model) Disassembly
    71
  - Oil Pump Removal
    72
  - Relief Valve Check
    72
  - Oil Pump Disassembly
    73
  - Oil Pump Inspection
    74
  - Oil Pump Assembly
    75
  - Oil Pump Installation
    76
  - Fuel System Diagram
    78
- Air Cleaner Housing
  79
  - Fuel System - Tools Needed
    79
  - Fuel System Service Information
    79
  - Fuel System Torque Values
    79
  - Fuel System: Specifications
    79
  - Fuel System Troubleshooting
    80
  - Air Cleaner Housing Removal/Installation
    81
  - Carburetor Removal
    82
  - Air Cut-Off Valve
    83
  - Carburetor Disassembly/Inspection
    83
  - Vacuum Chamber
    84
  - Float Chamber
    85
  - Primer Knob
    85
- Carburetor Assembly
  87
  - Carburetor Cleaning
    87
  - Float and Jets
    88
  - Float Level Inspection
    88
  - Primer Knob Installation
    89
  - Vacuum Chamber Installation
    89
  - Air Cut-Off Valve Installation
    90
  - Carburetor Installation
    92
  - Idle Drop Procedure
    93
- Pilot Screw Adjustment
  93
- High Altitude Adjustment
  94
- Engine Installation
  103
  - Cylinder Head/Valve Diagram
    104
  - Cylinder Head/Valve Service Information
    105
  - Cylinder Head/Valve Specifications
    105
  - Cylinder Head/Valve - Tools Needed
    106
  - Cylinder Head/Valve Torque Values
    106
  - Cylinder Head/Valve Troubleshooting
    106
  - Cylinder Compression
    107
- Cylinder Head Removal
  107
  - Head Cover Removal
    107
  - Cylinder Head and Rocker Arm Holder
    108
  - Cylinder Head Disassembly
    109
  - Rocker Arm Holder
    109
  - Cylinder Head Inspection
    110
  - Rocker Arm/Shaft Inspection
    110
  - Valve Spring Check
    111
  - Valve/Vave Guide Check
    111
  - Valve Guide Replacement
    112
  - Valve Seat Inspection/Refacing
    112
  - Valve Seat Refacing
    113
- Cylinder Head Assembly
  115
  - Cylinder Head and Rocker Arm Holder Installation
    117
  - Cylinder Head Installation
    117
  - Camshaft Removal
    119
  - Head Cover Cleaning
    119
  - Camshaft Inspection
    120
  - Cam Chain Tensioner
    121
  - Cam Follower
    121
- Camshaft Installation
  121
  - Cylinder/Piston Diagram
    124
  - Cylinder/Piston - Specifications
    125
  - Cylinder/Piston Service Information
    125
  - Cylinder/Piston Torque Value
    125
  - Cylinder/Piston Troubleshooting
    125
  - Cylinder/Piston Removal
    126
  - Cylinder Inspection
    127
  - Piston/Piston Ring Inspection
    128
  - Cylinder Stud Bolt Replacement
    129
  - Cylinder/Pistion Installation
    129
  - Piston Ring Installation
    129
  - Cylinder Installation
    130
  - Piston Installation
    130
  - Clutch/Gearshift Linkage Diagram
    132
  - Clutch/Gearshift Linkage - Specifications
    133
  - Clutch/Gearshift Linkage Sercive Information
    133
  - Clutch/Gearshift Linkage Torque Values
    133
  - Clutch/Gearshift Linkage - Tools Needed
    134
  - Clutch/Gearshift Linkage Troubleshooting
    134
  - Front Crankcase Cover Removal
    135
  - Centrifugal Clutch Removal
    136
  - Clutch Drum and Lining Inspection
    137
  - One-Way Clutch Inspection
    137
  - Clutch Spring Inspection
    138
  - Weight Spring Inspection
    138
  - Clutch/Gearshift Linkage Assembly
    139
  - Clutch/Gearshift Linkage Installation
    140
  - Change Clutch Removal
    141
  - Lifter Bearing Inspection
    142
  - Clutch Disc Check
    143
  - Clutch Spring Check
    143
  - Lifter Cam Check
    143
  - Clutch Center Check
    144
  - Clutch Outer and Outer Guide Check
    144
  - Clutch Plate Check
    144
  - Primary Drive Gear Check
    144
  - Mainshaft and Crankshaft Check
    145
  - Gearshift Linkage Inspection
    147
  - Gearshift Linkage Removal
    147
  - Stopper Arm and Cam Inspection
    147
  - Gearshift Linkage Installation
    148
  - Gearshift Plate Check
    148
  - Gearshift Spindle and Reverse Stopper Arm
    149
  - Gearshift Spindle and Reverse Stopper Arm Inspection
    149
  - Gearshift Spindle Removal
    149
  - Reverse Stopper Arm Removal
    149
  - Front Crankcase Cover Installation
    150
  - Gearshift Spindle Inspection
    150
  - Reverse Stopper Arm Inspection
    150
  - Alternator/Starter Clutch Diagram
    154
- Alternator Stator
  155
- Flywheel/Starter Clutch
  155
- Recoil Starter
  155
  - Recoil Starter Removal
    156
  - Recol Starter Disassembly
    156
  - Recoil Starter Assembly
    157
  - Recoil Starter Installation
    158
  - Alternator Cover Removal
    159
  - Alternator Stator
    159
  - Stator Removal/Installation
    159
  - Alternator Stator Installation
    160
  - Flywheel Removal
    161
  - Flywheel/Starter Clutch
    161
  - Rear Crankcase Cover Removal
    161
  - Starter Clutch Removal/Inspection
    162
  - Flywheel Installation
    163
  - Starter Clutch Installation
    163
  - Rear Crankcase Cover Installation
    164
  - Crankcase/Transmission/Crankshaft Diagram
    166
  - Crankcase/Transmission/Crankshaft - Specifications
    167
  - Crankcase/Transmission/Crankshaft Service Information
    167
  - Crankcase/Transmission/Crankshaft - Tools Needed
    168
  - Crankcase/Transmission/Crankshaft Troubleshooting
    168
  - Crankcase Separation
    169
  - Transmission Disassembly
    170
  - Gear/Bushing/Shaft Inspection
    171
  - Output Shaft/Joint Shaft/Gear Inspection
    172
  - Shift Drum Check
    172
  - Shift Fork Drum Check
    172
  - Shift Fork Shaft Check
    172
  - Countershaft Assembly
    173
  - Sub-Gearshift Spindle Check
    173
  - Crankshaft Inspection
    176
  - Crankshaft/Balancer Removal
    176
  - Balancer Check
    177
  - Crankshaft Bearing Installation
    177
  - Crankcase Bearing Replacement
    178
  - Front Crankcase Removal
    178
  - Rear Crankcase
    180
  - Front Crankcase Cover
    181
  - Crankcase Assembly
    182
  - Front Wheel/Suspension/Steering Diagram
    184
  - Front Wheel/Suspension/Steering - Specifications
    185
  - Front Wheel/Suspension/Steering Service Information
    185
  - Suspension Arm
    185
  - Wheel Hub and Knuckle
    185
  - Front Wheel/Suspension/Steering - Tools Needed
    186
  - Front Wheel/Suspension/Steering Torque Values
    186
  - Front Wheel/Suspension/Steering Troubleshooting
    186
  - Handlebar Removal
    187
  - Handlebar Installation
    189
  - Front Wheel Removal
    191
  - Throttle Housing Assembly
    191
  - Throttle Housing Disassembly
    191
  - Front Wheel Installation
    192
  - Tires Removal
    192
  - Tire Repair
    193
  - Tire Assembly
    194
  - Wheel Hub and Knuckle Removal
    195
  - Bearing Replacement
    197
  - Wheel Hub and Knuckle Inspection
    197
  - Knuckle
    198
  - Wheel Hub and Knuckle Installation
    199
  - Suspension Arm Inspection
    200
  - Suspension Arm Removal
    200
  - Ball Joint Replacement
    201
  - Upper Arm
    201
  - Ball Joint Installation
    202
  - Steering Shaft and Tie-Rod Removal
    203
  - Steering Shaft and Tie-Rod Inspection
    204
  - Bearing Replacement (Tie-Rod)
    205
  - Tie-Rod Assembly
    205
  - Tie-Rod Installation
    206
  - Front Shock Absorber Removal
    207
  - Front Shock Absorber Inspection
    208
  - Front Shock Absorber Installation
    208
  - Rear Wheel/Suspension Diagram
    210
  - Rear Wheel/Suspension - Specifications
    211
  - Rear Wheel/Suspension Service Information
    211
  - Rear Wheel/Suspension Torque Values
    211
  - Rear Wheel/Suspension - Tools Needed
    212
  - Rear Wheel/Suspension Troubleshooting
    212
  - Rear Shock Absorber Inspection
    213
  - Rear Shock Absorber Removal
    213
  - Rear Wheel Installation
    213
  - Rear Wheel Removal
    213
  - Rear Shock Absorber Installation
    214
  - Swingarm Removal
    214
  - Swingarm Bearing Replacement
    216
  - Swingarm Inspection
    216
  - Swingarm Installation
    217
  - Brake System Diagram
    220
  - Brake System - Specifications
    221
  - Brake System Service Information
    221
  - Brake System Torque Values
    222
  - Brake System Troubleshooting
    222
  - Brake Fluid Draining
    223
  - Brake Fluid Filling/Bleeding
    223
  - Brake Fluid Replacement/Air Bleeding
    223
  - Front Master Cylinder Disassembly
    224
  - Front Master Cylinder Assembly
    225
  - Front Master Cylinder Inspection
    225
  - Brake Drum Removal
    226
  - Front Brake Shoes and Drum
    226
  - Shoes and Drum Inspection
    226
  - Brake Drum Check
    227
  - Brake Shoe Replacement
    227
  - Brake Panel and Waterproof Seal Inspection
    228
  - Waterproof Seal Replacement
    228
  - Brake Drum Installation
    229
  - Front Wheel Cylinder and Panel Disassembly
    230
  - Front Wheel Cylinder and Panel Assembly
    232
  - Front Wheel Cylinder and Panel Inspection
    232
- Rear Brake Shoes and Drum
  234
  - To Remove the Brake Drum
    234
  - Brake Drum Inspection
    235
  - Rear Brake Shoes and Drum Disassembly
    235
  - Rear Brake Shoes and Drum Assembly
    236
  - Rear Brake Pedal Installation
    239
  - Rear Brake Pedal Removal
    239
  - Front Driving Mechanism (FM/FE Model) Diagram
    240
  - Front Driving Mechanism (FM/FE Model) - Specifications
    241
  - Front Driving Mechanism (FM/FE Model) Service Information
    241
  - Front Driving Mechanism (FM/FE Model) Torque Values
    241
  - Front Driving Mechanism (FM/FE Model) - Tools Needed
    242
  - Front Driving Mechanism (FM/FE Model) Troubleshooting
    242
  - Front Drive Shaft Removal
    243
  - Front Drive Shaft Disassembly/Inspection
    244
  - Front Drive Shaft Assembly
    245
  - Front Drive Shaft Installation
    247
  - Differential Removal
    248
  - Differential Disassembly/Inspection
    249
  - Propeller Shaft Inspection
    249
  - Propeller Shaft Removal
    249
  - Backlash Inspection
    250
  - Bearing Inspection
    251
  - Differential Case Disassembly
    251
  - Gear Tooth Contact Pattern Check
    252
  - Differential Inspection
    253
  - Differential Cap
    254
  - Differential Components Inspection
    254
  - Differential Disassembly
    254
  - Differential Housing/Face Cam/Cam Follower
    255
  - Side Cone Spring Check
    255
  - Pinion Gear Removal
    256
  - Case Bearing Replacement
    257
  - Pinion Gear Bearing and Shim Replacement
    257
  - Ring Gear Bearing
    257
  - Pinion Needle Bearing
    258
- Differential Assembly
  259
  - Pinion Gear Installation
    260
  - Differential - Assembly
    261
  - Differential Case Assembly
    262
  - Differential Installation
    263
  - Propeller Shaft Assembly/Installation
    263
  - Rear Driving Mechanism Diagram
    266
  - Rear Driving Mechanism - Service Information
    267
  - Rear Driving Mechanism - Specifications
    267
  - Rear Driving Mechanism Torque Values
    267
  - Rear Driving Mechanism - Tools Needed
    268
  - Rear Driving Mechanism Troubleshooting
    268
- Rear Axle Removal
  269
  - Axbe Bearing Check
    270
  - Axle Bearing Replacement
    270
  - Rear Axle Inspection
    270
  - Brake Panel
    271
  - Final Drive Removal
    271
  - Backlash Check
    272
  - Drive Shaft Check
    272
  - Final Drive Disassembly/Inspection
    272
  - Final Drive Inspection
    272
  - Final Gear Case Disassembly
    273
  - Gear Tooth Contact Pattern Inspection
    274
  - Pinion Gear Bearinga and Shim Replacement
    276
  - To Remove the Pinion Gear
    276
  - To Replace the Case Bearing
    277
  - Pinion Needle Bearing Removal
    278
  - Final Drive Assembly
    279
  - Pinion Gear - Installation
    279
  - Ring Gear Clearance Inspection
    280
  - Final Gear Case Assembly
    281
  - Final Drive Installation
    282
- Rear Axle Installation
  283
  - Battery/Charging System Diagram
    286
  - Battery/Charging System Service Information
    287
  - Battery Charging
    288
  - Battery Testing
    288
  - Battery/Charging System Service Specifications
    288
  - Battery/Charging System Troubleshooting
    289
  - Battery Charging Procedure
    290
  - Battery Removal/Installation
    290
  - Voltage Inspection
    290
- Charging System Inspection
  291
  - Charging Voltage Inspection
    291
  - Current Leakage Test
    291
  - Alternator Charging Coil Inspection
    292
  - Regulator/Rectifier
    292
  - Wire Harness Inspection
    292
  - Ignition System Diagram
    294
- Ignition Coil
  295
  - Ignition System - Specifications
    295
  - Ignition System - Tools Needed
    295
  - Ignition System Service Information
    295
  - Ignition System Torque
    295
- Ignition Timing
  295
  - Ignition System Troubleshooting
    296
  - Ignition Primary Peak Voltage
    297
  - Ignition System Inspection
    297
  - Ignition Coil Replacement
    298
  - Ignition Pulse Generator Peak Voltage
    298
  - Ignition Timing
    299
  - Electric Starter Diagram
    300
  - Electric Starter - Specifications
    301
  - Electric Starter Service Information
    301
  - Starter Motor
    301
  - Electric Starter Troubleshooting
    302
  - Starter Motor Disassembly/Inspection
    304
  - Starter Motor Removal
    304
  - Starter Motor Assembly
    307
  - Starter Motor Installation
    309
  - Starter Relay Switch Inspection
    309
  - Diode Inspection
    310
  - Ground Line Check
    310
  - Operation Check
    310
  - Starter Relay Voltage Check
    310
  - Lights/Meters/Switches Diagram
    312
- Handlebar Switch
  313
- Headlight Bulb Replacement
  314
- Taillight Replacement
  314
- Indicator (USA TM/FM Model Only) Replacement
  315
- Headlight Removal/Installation
  315
- Accessory Socket Inspection
  316
- Accessory Socket Replacement
  316
- Headlight Aim
  316
- Ignition Switch Inspection
  317
- Ignition Switch Replacement
  317
- Handlebar Switch Inspection
  317
- Gear Position Switch Inspection
  319
- Gear Position Switch Replacement
  319
- Carburetor Heater Inspection
  320
- Combination Meter/Speed Sensor (Except USA TM/FM Models)
  321
- Power/Ground Line Inspection
  321
- Speedometer/Speed Sensor System Inspection
  322
- Oil Cooling System/Temperature Indicator Inspection
  323
- Speed Sensor Replacement
  323
- Oil Thermosensor Inspection
  326
- Electric Shift Program (ESP: TE/FE Model) Diagram
  328
- Electric Shift Program (ESP: TE/FE Model) Service Information
  329
- Electric Shift Program (ESP: TE/FE Model) Torque Values
  329
- Electric Shift Program (ESP: TE/FE Model) Troubleshooting ('00 '02)
  330
- Flowcharts
  331
- Electric Shift Does Not Operate
  331
- Electric Shift Malfunction During Vehicle Operation
  334
- Electric Shift Does Not Operate When Engaging the Reverse Gear
  335
- Control Motor Turns When the Shift Switch Is Pushed down from the Neutral Position with the Reverse Selector Not Engaged
  335
- Electric Shift Program (ESP) Troubleshooting (after '02)
  336
- Diagnosis Table
  337
- Electric Shift Doesn't Operate
  338
- Gear Indicator Problem
  338
- Problem Code 1: ECU (Writing and Recording Circuit)
  340
- Problem Code 2: es Shift Switch System (up and Down)
  340
- Problem Code 3, 8, 9: Angle Sensor System
  341
- Problem Codes 4 or 12: Gear Position Switch System
  343
- Problem Code 5: ECU Motor Driver Circuit
  344
- Problem Code 6: ECU Fail-Safe Circuit or Problem Code 7: ECU Voltage Convert Circuit
  345
- Problem Code 10: Ignition Pulse Generator System
  346
- Problem Code 11: Vehicle Speed Sensor System
  347
- Angle Sensor Inspection
  348
- Angle Sensor Removal
  349
- Angle Sensor Installation
  349
- Control Motor and Reduction Gears Diagram
  350
- Motor Removal
  350
- Motor Installation
  351
- Reduction Gears Removal
  351
- Reduction Gears Installation
  351
- Gearshift Switch Inspection
  352
- Reverse Shift Switch Inspection
  353
- Reverse Shift Switch Removal/Installation
  353
- Wiring Diagrams
  355
- USA TM Model Wiring Diagram
  356
- USA FM Model Wiring Diagram
  357
- Canada TM/FM Models Wiring Diagram
  358
- USA TE/FE 00-02 Models Wiring Diagram
  359
- USA TE/FE after 02 Models Wiring Diagram
  360
- Canada TE/FE 00-02 Models Wiring Diagram
  361
- Canada TE/FE after 02 Models Wiring Diagram
  362
- Dry Sump Mechanism of Integral Oil Tank in Crankcase
  363
Electric Shift Program
363
(ESP: TE/FE Models)
363
Technical Features
363
- Oil Management System Drawing
  364
- Oil Supply and Drain Part Detail (Front Crankcase)
  364
- A.P Suretrac Torque Biasing Front Differential Construction
  365
- Conventional Type
  366
- New Type (Suretrac Differential)
  366
- Differential Operation
  367
- Electric Shift Program (ESP: TE/FE Models)
  368
- Component Diagram
  369
- Description of Major Components
  370
- Angle Sensor
  370
- Electronic Control Unit
  370
Troubleshooting
371
- Engine Lacks Power
  372
- Poor Performance at Low and Idle Speed
  373
- Poor Performance at High Speed
  374
- Poor Handling
  374
Index
375

Honda 2000 TRX350TM Fourtrax 350 Owner's Manual (171 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 3.91 MB

Contents
5
Fourtrax Safety
7
Special Safety Messages
7
Warning Information
12
Parts Location
16
Handlebars, from Right Rider's Point of View
16
Right Side of Fourtrax
17
Left Side of Fourtrax
18
Multi-Function Display
19
Indicators and Multi-Function Display, from Rider's Point of View
19
Parts Operation
20
Power Controls
20
Ignition Switch
20
Engine Stop Switch
21
Choke Knob
22
Starter Button
23
Starting Primer Knob
24
Recoil Starter
25
Throttle Lever
26
Lights
27
Headlight and Dimmer Switches
27
Reverse and Neutral Indicators
28
Oil High Temperature Indicator
28
Initial Display
31
Odometer
32
Tripmeter
32
Hourmeter
33
Digital Clock
34
Digital Clock Adjustment
34
Gearshift Controls
35
Gearshift Pedal
35
Gearshifting Sequence
35
Reverse Selector Knob
36
Brake Controls
37
Front Brakes
37
Rear Brake
37
Parking Brake
37
Fuel Tank Controls
38
Fuel Gauge
38
Fuel Fill Cap
39
Fuel Valve
40
Engine Oil
41
Dipstick
41
Additional Features
42
Helmet Holder
42
Flag Pole Bracket
43
Trailer Hitch
44
Storage Compartment
45
Accessory Socket
46
Riding Your Fourtrax
48
Before Riding
48
Riper Operation
48
Age Recommendation
48
Vehicle Preparation
50
Rider Training
50
Pre-Ride Inspection
50
Engine Oil Level
50
Tires
52
Loading
53
Load Limits
53
Maximum Weight Capacity
53
Loading and Operational Guidelines
54
Accessories
56
Safe Riding Rules
58
No Modifications
58
Protective Apparel
58
No Passengers
60
No Alcohol or Drugs
61
Control Speed
66
Starting the Engine
71
Preparation
71
Starting Procedure (after Preparation)
72
Normal Air Temperature
72
High Air Temperature
73
Low Air Temperature
73
Flooded Engine
74
Low Battery
74
Shifting Gears
75
Riding in Reverse
76
Making Turns
78
Riding up Hills
81
Riding down Hills
88
Crossing Slopes
90
Making Turns on Slopes
91
Riding over Obstacles
92
Riding through Water
93
Parking
94
Maintenance and Repairs
95
Emission Requirements
95
Maintenance Schedule
96
Maintenance Precautions
98
Tool Kit
99
Fuel Recommendations
102
Oxygenated Fuels
103
Throttle Cable and Lever
104
Throttle Free Play
104
Air Cleaner
105
To Clean the Air Cleaner
105
Air Cleaner Housing Drain Tube
108
To Clean the Drain Tube
108
Carburetor
109
Choke Cable and Knob
109
Adjusting Idle Speed
110
To Adjust the Idle Speed
110
High Altitude Adjustment
111
Lubrication
112
Checking Engine Oil Level and Adding Oil
112
Engine Oil Recommendations
113
Recommended Oil Viscosities
113
Changing the Engine Oil and Oil Filter
114
Rear Final Gear Case Oil
117
Engine
118
Spark Plug
118
To Check and Change the Spark Plug
118
Valves
119
Clutch Adjustment
120
Reverse Lock System
121
To Adjust the Free Play
121
Electrical System
122
Battery
122
Battery Removal
123
Fuse
125
To Replace the Main Fuse
125
To Replace the Sub Fuses
126
To Check Lever Free Play and Shoe Lining Clearance
129
To Adjust the Brake Lining Clearance
131
To Check the Brake Fluid Level
132
To Check and Adjust Brake Pedal Free Play
134
To Check and Adjust Brake Lever Free Play
136
To Check Rear Brake Shoe Wear
137
Draining Water from Brakes
138
Wheel and Tires
139
Wheel Removal
139
Tire Pressure
140
Tire Specifications
141
Tire Tread Condition
142
Repairing a Flat Tire
143
Seat Removal
144
Engine Guard and Skid Plates
145
Spark Arrester
146
Transporting Your Fourtrax
148
Cleaning Your Fourtrax
151
Storing Your Fourtrax
153
Specifications
156
Dimensions
156
Weight
156
Capacities
156
Wiring Diagram
158
Emission Control Systems
160
Source of Emissions
160
Exhaust Emission Control System
160
Noise Emission Control Systems
161
Problems that May Affect ATV Emissions
161
Serial Numbers and Color Label
162
Index
163

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