Valve Spring Check; Valve/Vave Guide Check - Honda TRX350TM Rancher Service Manual

2000-2003 rancher/rancher 4x4
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VALVE SPRING
Measure the valve spring free length.
SERVICE LIMITS: Inner:
VALVE/VALVE GUIDE
Check that the valve moves smoothly in the guide.
Check the valve for bending, burning or abnormal
wear.
Measure each valve stem O.D. and record it.
SERVICE LIMITS: IN:
Ream the valve guide to remove any carbon build-
up before measuring the guide.
Insert the reamer from the combustion chamber
side of the head and always rotate the reamer
clockwise.
TOOL:
Valve guide reamer, 5.5 mm
Measure each valve guide I.D. and record it.
SERVICE LIMITS: IN/EX:
Subtract each valve stem O.D. from the
corresponding guide I.D. to obtain the stem-to-
guide clearance.
SERVICE LIMITS: IN:
Inspect and ref ace
If the stem-to-guide clearance exceeds the service
the valve seats
limit, determine if a new guide with standard
whenever the
dimensions would bring the clearance within
valve guides are
tolerance.
replaced
If so, replace any guides as necessary and ream to
( page 7 -8).
fit.
If the stem-to-guide clearance exceeds the service
limit with a new guide, also replace the valve.
36.94 mm (1.454 in)
Outer:
40.42 mm (1.591 in)
5.45 mm (0.215 in)
EX:
5.43 mm (0.214 in)
07984-2000001 or
07984-200000D
(U.S.A. only)
5.52 mm (0.217 in)
0.12 mm (0.005 in)
EX:
0.14 mm (0.006 in)
CYLINDER HEAD/VALVE
V
V
A
A
L
L
V
V
E
E
G
G
U
U
I
I
D
D
E
E
R
R
E
E
A
A
M
M
E
E
R
R
7-7

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