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Remove the starter rope from the drive pulley.
Check the starter rope for wear or damage.
Check the starter spring for damage or break.
W ear eye
Remove the spring and replace it if it is broken.
protection and use
ASSEMBLY
care when
removing. T he
spring may pop out
Install the starter rope and tie a square knot as
of the housing if
shown.
care is not used.
Wrap the rope around the drive pulley in a counter-
clockwise direction as viewed from the ratchet side
as shown.
Ensure that the
Install the starter spring by hooking the spring end
spring does not
on the housing hook.
pop-out of the
housing during
installation.
Apply grease to the pulley shaft groove.
Set the starter rope into the pulley cutout and
install the pulley by hooking the spring end on the
pulley hook.
Preload the starter spring by turning the pulley 4
turns counterclockwise and hold it.
ALTERNATOR/STARTER CLUTCH
S
S
P
P
R
R
I
I
N
N
G
G
C
C
U
U
T
T
O
O
U
U
T
T
R
R
O
O
P
P
E
E
H
H
o
o
o
o
k
k
P
P
U
U
L
L
L
L
E
E
Y
Y
H
H
o
o
o
o
k
k
10-3
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- Torque Values
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Table of Contents
Troubleshooting
