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Coat a new O-ring with grease and install it into the
groove in the pinion gear shaft.
Apply molybdenum disulfide grease to the pinion
gear shaft spline and install the pinion joint until
the stopper ring seats in the groove.
Make sure that the stopper ring is seated properly
by pulling on the pinion joint lightly.
DIFFERENTIAL ASSEMBLY
K eep dust and dirt
out of the
dif f erential
Install the face cam into the differential housing.
housing.
Install the six cam followers A (rib) and six
followers B (flat) into the specified grooves in the
housing by two and two as shown.
Install the face cam onto the cam followers.
Measure the depth of the differential cap and the
height of the housing-to-cam, and record them
(page 15-14 and 15-15).
Calculate the shim thickness using the equation
below. The correct shim is nearly this dimension.
A = B
A: New shim thickness
B: Recorded cap depth
C: Recorded cam height
Select the shim and install it onto the face cam.
Differential shims:
L:
1.3 mm (0.05 in)
M:
1.4 mm (0.06 in)
N:
1.5 mm (0.06 in)
A:
1.6 mm (0.06 in)
Install the cone spring with the concave side facing
up (differential cap side).
Install the differential cap.
Inspect the slip torgue (page 15-13) after
installing the ring gear with the original bolts. If
the slip torgue is out of specification, perform the
shim adjustment. Replace the differential
assembly when the replacement shim is changed
by 0.3 mm or more from the selected shim (see
above).
H
H
O
O
U
U
S
S
C
1.7 mm
C:
1.7 mm (0.07 in)
D:
1.8 mm (0.07 in)
E:
1.9 mm (0.07 in)
FRONT DRIVING MECHANISM (FM/FE models)
F
F
O
O
L
L
L
L
I
I
N
N
G
G
F
F
A
A
C
C
E
E
C
C
C
C
O
O
N
N
E
E
S
S
H
H
I
I
M
M
O
O
P
P
I
I
N
N
I
I
O
O
N
N
J
J
O
O
I
I
N
N
T
T
F
F
O
O
L
L
L
L
O
O
W
W
E
E
R
R
B
B
O
O
W
W
E
E
R
R
A
A
A
A
M
M
S
S
P
P
R
R
I
I
N
N
G
G
-
-
R
R
I
I
N
N
G
G
F
F
A
A
C
C
E
E
C
C
A
A
M
M
C
C
A
A
P
P
15-21
- Quick Links:
- Torque Values
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Table of Contents
Troubleshooting
