Cylinder/Piston Specifications; Clutch/Gearshift Linkage Specifications; Alternator/Starter Clutch - Honda TRX350TM Rancher Service Manual

GENERAL INFORMATION
CYLINDER/PISTON
Cylinder I.D.
Out-of-round
Taper
Warpage
Piston, Piston O.D. at 15 (0.6) from bottom
Piston pin, Piston pin hole I.D.
piston ring Piston pin O.D.
Piston-to-piston pin clearance
Piston ring end gap
Piston ring-to-ring
groove clearance
Cylinder-to-piston clearance
Connecting rod small end I.D.
Connecting rod-to-piston pin clearance
CLUTCH/GEARSHIFT LINKAGE
Change Spring free length
clutch
Disc thickness
Plate warpage
Outer I.D.
Outer guide
Mainshaft O.D. at clutch outer guide
Centrifugal Drum I.D.
clutch Weight lining thickness
Clutch spring height
Clutch weight spring free length
Primary Gear I.D.
drive gear Crankshaft O.D. at drive gear

ALTERNATOR/STARTER CLUTCH

Starter driven gear boss O.D.
1-8
ITEM
Top
Second
Oil (side rail)
Top
Second
ITEM
TM/FM
TE/FE
I.D.
O.D.
ITEM
STANDARD
78.500 78.510 (3.0905 3.0909)
78.465 78.485 (3.0892 3.0900)
17.002 17.008 (0.6694 0.6696)
16.994 17.000 (0.6691 0.6693)
0.002 0.014 (0.0001 0.0006)
0.15 0.30 (0.006 0.012)
0.30 0.45 (0.012 0.018)
0.20 0.70 (0.008 0.028)
0.030 0.060 (0.0012 0.0024)
0.015 0.045 (0.0006 0.0018)
0.015 0.045 (0.0006 0.0018)
17.016 17.034 (0.6699 0.6706)
0.016 0.040 (0.0006 0.0016)
STANDARD
28.0 (1.10)
31.3 (1.23)
2.62 2.78 (0.103 0.109)
28.000 28.021 (1.1024 1.1032)
22.000 22.021 (0.8661 0.8670)
27.959 27.980 (1.1007 1.1016)
21.967 21.980 (0.8648 0.8654)
126.0 126.2 (4.96 4.97)
2.0 (0.08)
2.87 (0.113)
25.8 (1.02)
27.000 27.021 (1.0630 1.0638)
26.959 26.980 (1.0614 1.0622)
STANDARD
45.660 45.673 (1.7976 1.7981)
Unit: mm (in)
SERVICE LIMIT
78.60 (3.094)
0.10 (0.004)
0.10 (0.004)
0.10 (0.004)
78.43 (3.088)
17.04 (0.671)
16.96 (0.668)
0.02 (0.001)
0.5 (0.02)
0.6 (0.02)
0.9 (0.04)
0.09 (0.004)
0.09 (0.004)
0.10 (0.004)
17.10 (0.673)
0.06 (0.002)
Unit: mm (in)
SERVICE LIMIT
27.0 (1.06)
30.2 (1.19)
2.3 (0.09)
0.20 (0.008)
28.04 (1.104)
22.05 (0.868)
27.92 (1.099)
21.93 (0.863)
126.4 (4.98)
1.3 (0.05)
2.73 (0.107)
26.9 (1.06)
27.05 (1.065)
26.93 (1.060)
Unit: mm (in)
SERVICE LIMIT
45.65 (1.797)