KERN CFS Operating Manual

KERN CFS Operating Manual

Counting balance/counting system
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Operating Manual
Counting balance/counting system
KERN CFS/CCS
Version 1.3
07/2010
GB
KERN & Sohn GmbH
Ziegelei 1
D-72336 Balingen
E-Mail: info@kern-sohn.com
Tel: +49-[0]7433- 9933-0
Fax: +49-[0]7433-9933-149
Internet: www.kern-sohn.com
CFS/CCS-BA-e-1013

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Summary of Contents for KERN CFS

  • Page 1 KERN & Sohn GmbH Ziegelei 1 Tel: +49-[0]7433- 9933-0 D-72336 Balingen Fax: +49-[0]7433-9933-149 E-Mail: info@kern-sohn.com Internet: www.kern-sohn.com Operating Manual Counting balance/counting system KERN CFS/CCS Version 1.3 07/2010 CFS/CCS-BA-e-1013...
  • Page 2: Table Of Contents

    Keyboard overview......................14 Mains connection ......................16 Rechargeable battery operation ..................16 Connection of peripheral devices.................. 16 Initial Commissioning ..................... 16 Adjustment ..................... 17 Adjustment models KERN CFS/CCS ................17 Adjustment bulk weighing balance, not preconfigured by KERN......19 CFS/CCS-BA-e-1013...
  • Page 3 15.1 Technical Data........................43 15.2 Remote control instructions ...................43 15.2.1 Control commands ......................43 15.2.2 Printing commands ......................44 Service, maintenance, disposal ............44 16.1 Cleaning ..........................44 16.2 Service, maintenance ......................44 16.3 Disposal ..........................44 Instant help ..................... 45 17.1 Error messages ........................46 CFS/CCS-BA-e-1013...
  • Page 4: Technical Data

    1 Technical Data 1.1 KERN CFS KERN CFS 6K0.1 Readability (d) 0.1 g Weighing range (max) 6 kg Reproducibility 0.1 g Linearity ± 0.2 g Stabilization time Weighing Units kg, lb Recommended adjusting 6 kg (F2) weight (not supplied) Warm-up time...
  • Page 5 KERN CFS 15K0.2 CFS 30K0.5 Readability (d) 0.2 g 0.5 g Weighing range (max) 15 kg 30 kg Reproducibility 0.2 g 0.5 g Linearity ± 0.4 g ± 1 g Stabilization time Weighing Units kg, lb Recommended adjusting 15 kg (F2)
  • Page 6: Kern Ccs

    Dimensions: 1.2 KERN CCS Counting Bulk material Weighing Readability Weighing Recommended system balance range plate adjustment (Max) stainless weight, not KERN KERN steel added, kg (class) CCS 30K0.1 KFP 30V20M 400x300x78 30 (M2) CCS 60K0.1 KFP 60V20M 400x300x78 50 (M2) CCS 60K0.1L...
  • Page 7: Declaration Of Conformity

    EU Directive Standards 2004/108/EC EN 61000-6-1 :2007 EN 61000-6-3 :2007 EN 61000-3-3 : 1995+A1 :2001+A2 :2005 EN 61000-3-2 :2006 Date: 14.07.2010 Signature: Gottl. KERN & Sohn GmbH Management Gottl. KERN & Sohn GmbH, Ziegelei 1, D-72336 Balingen, Tel. +49-[0]7433/9933-0,Fax +49-[0]7433/9933-149 CFS/CCS-BA-e-1013...
  • Page 8: Basic Information (General)

    The balance may only be used according to the described conditions. Other areas of use must be released by KERN in writing. 3.3 Warranty Warranty claims shall be voided in case •...
  • Page 9: Monitoring Of Test Resources

    In- formation is available on KERN’s home page (www.kern-sohn.com with regard to the monitoring of balance test substances and the test weights required for this. In KERN’s accredited DKD calibration laboratory test weights and balances may be...
  • Page 10: Unpacking, Setup And Commissioning

    Carefully remove the balance from the packaging, remove plastic cover and setup balance at the intended workstation. Level balance with foot screws until the air bubble of the water balance is in the prescribed circle. When using as counting system balance and weighing bridge must be levelled. CFS/CCS-BA-e-1013...
  • Page 11: Counting Balance

    6.2.1 Counting balance KERN CFS 1. Weighing plate / rechargeable battery compartment (under weighing plate) 2. Bubble level 3. RS 232 interface 4. Second balance interface 5. Foot screws 6. ON/OFF switch 7. Mains adapter connection CFS/CCS-BA-e-1013...
  • Page 12: Counting System

    KERN CCS Bulk material balance KERN KFP Reference balance KERN CFS In factory the counting system KERN CCS is preconfigured in a way that no more changes will be necessary. When connecting a weighing bridge (not preconfigured by KERN) the follow-...
  • Page 13: Overview Of Displays

    The arrows [ ] above the symbols show: Number of parts placed on balance too small Piece below minimum weight of piece Data in summation memory Active balance: 1. Reference balance KERN CFS 2. Bulk material balance KERN KFP CFS/CCS-BA-e-1013...
  • Page 14: Display Quantity

    Goods to be weighed within tolerance range Goods to be weighed below tolerance limit 6.4 Keyboard overview Choice Function in Weighing mode Function in Menu • Numeric keys ….. • Decimal point • At numeric input number selection to the left • Delete key CFS/CCS-BA-e-1013...
  • Page 15 10.1 • Numeric input of the aver- • Function /parameter selec- age piece weight see chap- tion ter 10.2 • Switch-over weighing unit • Taring key • Confirm • Back to menu/weighing • Zeroing key mode CFS/CCS-BA-e-1013...
  • Page 16: Mains Connection

    Before connecting or disconnecting of additional devices (printer, PC) to the data interface, always disconnect the balance from the power supply. With your balance, only use accessories and peripheral devices by KERN, as they are ideally tuned to your balance.
  • Page 17: Adjustment

    • In order to avoid errors at the piece quantity determination, both balances must be adjusted with the same acceleration due to gravity. In case of non-compliance counting errors will result! 7.1 Adjustment models KERN CFS/CCS Operation Display Switch-on balance and during the self test press...
  • Page 18 After the adjustment the balance will carry out a self- test. Remove adjusting weight during self test, bal- ance will return into weighing mode automatically. In case of an adjustment error or incorrect adjusting weight the display will show an error message ), repeat adjustment process. CFS/CCS-BA-e-1013...
  • Page 19: Adjustment Bulk Weighing Balance, Not Preconfigured By Kern

    7.2 Adjustment bulk weighing balance, not preconfigured by KERN Operation Display Switch-on balance and during the self test press Use the number keys to enter password: Either • Standard password „0000“ • personal password, input see chapter 13 Confirm input with Select bulk material balance using The appeared [ ] displays the current balance.
  • Page 20: Basic Operation

    For piece counting a weighing bridge can be connected via the second balance in- terface. In the counting system KERN CCS the quantity counting is made on the bulk material balance KERN KFP. The reference balance KERN CFS permits due to its high resolution a very precise determination of the average piece weight.
  • Page 21: Weighing With Tare

    In the display appears The appeared [ ] displays the current balance. Reference balance KERN Bulk material balance KERN KFP (counting system CCS) 8.4 Weighing with tare A tare value can be entered for the reference as well as for the bulk material bal- ance.
  • Page 22: Numeric Entering Of Tare Weight

    „P mode“ „Print“ „Au OFF“, see chpt. 12.2 • When using as counting system there can be totalized on the reference as well as on the bulk material balance. Before the totalizing process select the active balance, see chpt. 8.3. CFS/CCS-BA-e-1013...
  • Page 23 Total number of pieces: balance: procedures: Delete weighing data: Press , the total weight, number of weighing procedures as well as total num- ber of items are displayed. During this display press . The data in the summa- tion memory are deleted. CFS/CCS-BA-e-1013...
  • Page 24: Printout Example

    Active balance, see chpt. 8.3. User identification number, see chapter 12.2 Currently placed net weight U. W. Average piece weight (Unit weight) Currently placed number of pieces (Pieces) Placed total weight (Total weight) Total number of pieces (Total pieces) Number weighing processes CFS/CCS-BA-e-1013...
  • Page 25: Automatic Adding-Up

    Please note that the balance must be unloaded between the individual weighing procedures. This process can be repeated 99 times or until the weighing range of the balance is exhausted. Display and delete the weighing data, as well as printout examples see chpt. 9.1. CFS/CCS-BA-e-1013...
  • Page 26: Counting

    Count the items Tare if necessary, place weighing good and read off the number of items. When an optional printer is connected, the displayed value can be edited by pressing (menu settings „P mode“ „Print“ „Au OFF“, chpt. 12.2). CFS/CCS-BA-e-1013...
  • Page 27: Numeric Input Of The Average Piece Weight

    By pressing the key, recalculation can be avoided and the reference weight can be blocked. Automatic reference optimization will be deactivated as soon as the number of added parts exceeds the saved reference quantity. CFS/CCS-BA-e-1013...
  • Page 28: Counting With Counting System

    KERN CFS, the reference formation can also be made in the bulk material balance. Zählen mit Mengenwaage: 1. On the reference balance KERN CFS set average piece weight, see chpt. 10.1. or chpt. 10.2. 2. Switch-over balance with , see chpt. 8.3 3.
  • Page 29: Weighing To A Certain Target Weight /Target Quantity And Tolerance Control

    Place the weighing goods and with help of the tolerance mark check if the net weight of the weighed goods is under, within or over the specified tolerance. Display of tolerance mark , if weighing goods under the specified tolerance: CFS/CCS-BA-e-1013...
  • Page 30: Tolerance Control In Counting Mode

    , the currently set upper limit value is dis- played. Using numeric keyboard enter desired value e.g. 50 items or delete using Press , the currently set lower limit value is dis- played. Using numeric keyboard enter desired value e.g. 40 items or delete using CFS/CCS-BA-e-1013...
  • Page 31 The indetermination if the goods to be weighed are within the tolerance limits, can additionally be given by an acoustic signal (menu item „ „ see chpt. 12.2) For tolerance control, also only one limit value can be set. If both limit values are deleted, the tolerance control is deactivated. CFS/CCS-BA-e-1013...
  • Page 32: Data Store (Plu = Product Look Up)

    5. Enter memory location, e.g. B. PLU 27 Press Via numeric keys "2" and "7" enter memory location "27". Press , the currently stored additional text will appear. The first digit is flashing. If necessary, delete additional text using CFS/CCS-BA-e-1013...
  • Page 33 6. Enter the additional text as follows (max. 12 characters, e.g. "KERN 1234 AB"). For input of numbers, actuate shortly the numeric button For input of letters press the numeric button and keep it pressed until the desired let- ter is displayed. The characters according to keyboard assignation run through.
  • Page 34: Calling Up

    1 s. If the data shall be displayed longer time, keep pressed. The display changes into the counting mode, the stored tare value e.g. 100 g and the average piece weight e.g. 10g /pce. are displayed. Place load on pan and read the number of pieces. CFS/CCS-BA-e-1013...
  • Page 35: Print

    11.3.3 Print When connecting an optional printer, the data can be edited by pressing Printout example: LOCAL SCALE ID: 123ABC NAME: KERN 1234 AB 1.9003 kg NET 10 g U.W. 190 PCS LOCAL/REMOTE SCALE Active balance, see chpt. 8.3. User identification number, see chapter 12.2 NAME Additional text, see chpt.
  • Page 36: Menu

    Switch into the available settings using Acknowledge setting / Press , balance will return to submenu exit the menu Or make more adjustments in the menu or go back to main menu using. Return to weighing Press anew mode CFS/CCS-BA-e-1013...
  • Page 37: Menu Overview

    Automatic data output of stable weighing values after unloading the balance Continuous data output of all weighing data, (totalizing deactivated) Continuous data output only weight value. Baud rate 600 Baud rate 1200 Baud rate 2400 Baud rate 4800 Baud rate 9600 CFS/CCS-BA-e-1013...
  • Page 38: Configuration Bulk Material Balance / Technical Parameters

    Changes should only be carried out by trained specialized personnel. Navigation in menu see chpt. 12.1 In factory the balance KERN CFS or the counting system KERN CCS are precon- figured in a way that normally no more changes will be necessary.
  • Page 39 The appeared [ ] displays the current balance. Acknowledge with to select the weighing unit [kg or lb], where the adjustment shall be made. The appeared [ ] displays the current weighing unit. Confirm with , the first menu item appears. CFS/CCS-BA-e-1013...
  • Page 40 Confirm input with The currently set readability is displayed, for changes see step 3 "Readability". 3. Readability Display at selection reference balance Press , the currently set readability is displayed. Select the desired setting by and acknowledge on CFS/CCS-BA-e-1013...
  • Page 41 Load range where the display is set to zero by pressing Press , the currently set auto-zero range is displayed. Press to select the desired setting (0 %, 2 %, 5 %, 10 %, 20 %) and acknowledge by pressing CFS/CCS-BA-e-1013...
  • Page 42: Second Balance Interface

    • Use a suitable cable to connect the weighing balance to the interface of the printer. Faultless operation requires an adequate KERN interface cable. • Communication parameters (baud rate, bits and parity) of balance and printer must match.
  • Page 43: Technical Data

    Print Add and print weighing data in the summation memory Call-up data from memory Delete memory U123.456 Save the average piece weight 123.456 [g] or [lb] S123 Input number of pieces e.g. 123 pieces Reference balance Bulk material balance CFS/CCS-BA-e-1013...
  • Page 44: Printing Commands

    Spilled weighing goods must be removed immediately. 16.2 Service, maintenance The appliance may only be opened by trained service technicians who are author- ized by KERN. Before opening, disconnect from power supply. 16.3 Disposal Disposal of packaging and appliance must be carried out by operator according to valid national or regional law of the location where the appliance is used.
  • Page 45: Instant Help

    • The display of the balance is not at zero ously incorrect • Adjustment is no longer correct. • Great fluctuations in temperature. • Warm-up time was ignored. • Electromagnetic fields / static charging (choose different location/switch off interfering device if possible) CFS/CCS-BA-e-1013...
  • Page 46: Error Messages

    • Weighing plate not in- changer range stalled • Damaged weighing cell • Damaged electronics • Improper adjustment Adjustment error Should other error messages occur, switch balance off and then on again. If the error message remains inform manufacturer. CFS/CCS-BA-e-1013...

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