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WJ200 Series Inverter
Quick Reference Guide
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• Single-phase Input 200V class
• Three-phase Input
• Three-phase Input
Manual Number: NT3251X
May 2010
Hitachi Industrial Equipment Systems Co., Ltd.
http://www.automatedpt.com
200V class
400V class
Refer to the user manual for detail
Email: charles@automatedpt.com
Email: charles@automatedpt.com

   Summary of Contents for Hitachi WJ200 Series

  • Page 1

    Quick Reference Guide • Single-phase Input 200V class • Three-phase Input 200V class • Three-phase Input 400V class Manual Number: NT3251X Refer to the user manual for detail May 2010 Hitachi Industrial Equipment Systems Co., Ltd. CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com...

  • Page 2

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com...

  • Page 3

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com UL® Cautions, Warnings and Instructions Warnings and Cautions for Troubleshooting and Maintenance The warnings and instructions in this section summarizes the procedures necessary to ensure an ® guidelines. inverter installation complies with Underwriters Laboratories WARNING: Use 60/75°C Cu wire only.

  • Page 4

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Terminal symbols and Screw size Required Inverter Model Screw Size Wire range Torque (N-m) WJ200-001S WJ200-002S M3.5 AWG16 (1.3mm WJ200-004S WJ200-007S AWG12 (3.3mm WJ200-015S AWG10 (5.3mm WJ200-022S WJ200-001L WJ200-002L M3.5 AWG16 (1.3mm WJ200-004L WJ200-007L WJ200-015L AWG14 (2.1mm WJ200-022L...

  • Page 5

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Fuse Sizes The inverter shall be connected with a UL Listed Cartridge Nonrenewable fuse, rated 600Vac with the current ratings as shown in the table below. Inverter Model Type Rating WJ200-001S WJ200-002S 10A, AIC 200kA WJ200-004S WJ200-007S 15A, AIC 200kA...

  • Page 6

    Email: charles@automatedpt.com Inverter Specification Label The Hitachi WJ200 inverters have product labels located on the right side of the housing, as pictured below. Be sure to verify that the specifications on the labels match your power source, and application safety requirements.

  • Page 7: Wj200 Inverter Specifications

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com WJ200 Inverter Specifications Model-specific tables for 200V and 400V class inverters The following tables are specific to WJ200 inverters for the 200V and 400V class model groups. Note that “General Specifications” on page in this chapter apply to both voltage class groups.

  • Page 8

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com WJ200 Inverter Specifications, continued… Item Three-phase 200V class Specifications WJ200 inverters, 200V models 001LF 002LF 004LF 007LF 015LF 022LF Applicable motor size *2 0.75 0.75 Rated capacity (kVA) 200V 240V Rated input voltage Three-phase: 200V-15% to 240V +10%, 50/60Hz ±5% Rated output voltage *3 Three-phase: 200 to 240V (proportional to input voltage) Rated output current (A)

  • Page 9

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com WJ200 Inverter Specifications, continued… Item Three-phase 400V class Specifications WJ200 inverters, 400V models 004HF 007HF 015HF 022HF 030HF 040HF Applicable motor size *2 0.75 0.75 Rated capacity (kVA) 380V 480V Rated input voltage Three-phase: 200V-15% to 240V +10%, 50/60Hz ±5% Rated output voltage *3 Three-phase: 200 to 240V (proportional to input voltage) Rated output current (A)

  • Page 10

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com The following table shows which models need derating. 1-ph 200V class Need 3-ph 200V class Need 3-ph 400V class Need derating derating derating WJ200-001S WJ200-001L WJ200-004H WJ200-002S WJ200-002L WJ200-007H WJ200-004S WJ200-004L WJ200-015H WJ200-007S WJ200-007L WJ200-022H WJ200-015S WJ200-015L...

  • Page 11: Basic System Description

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Basic System Description A motor control system will obviously include a motor and inverter, as well as a circuit breaker or fuses for safety. If you are connecting a motor to the inverter on a test bench just to get started, that’s all you may need for now.

  • Page 12

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Determining Wire and Fuse Sizes The maximum motor currents in your application determines the recommended wore size. The following table gives the wire size in AWG. The “Power Lines” column applies to the inverter input power, output wires to the motor, the earth ground connection, and any other components shown in the “Basic System Description”...

  • Page 13

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Wire the Inverter Input to a Supply Step 6: In this step, you will connect wiring to the input of the inverter. First, you must determine whether the inverter model you have required three-phase power only, or single-phase power only.

  • Page 14

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Three-phase 200V 3.7kW Three-phase 400V 4.0kW PD/+1 R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 Chassis Ground (M4) Power input Output to Motor Three-phase 200V 5.5, 7.5kW Three-phase 400V 5.5, 7.5kW R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 PD/+1 Power input...

  • Page 15

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Three-phase 200V 11kW Three-phase 400V 11, 15kW R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 PD/+1 Power input Output to Motor Three-phase 200V 15kW R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 PD/+1 Power input Output to Motor NOTE: An inverter powered by a portable power generator may receive a distorted power waveform, overheating the generator.

  • Page 16: Using The Front Panel Keypad

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Using the Front Panel Keypad Please take a moment to familiarize yourself with the keypad layout shown in the figure below. The display is used in programming the inverter’s parameters, as well as monitoring specific parameter values during operation.

  • Page 17

    You can see from the following page how to monitor and/or program the parameters. Keypad Navigation Map The WJ200 Series inverter drives have many programmable functions and parameters. Chapter 3 will cover these in detail, but you need to access just a few items to perform the powerup test.

  • Page 18

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Func. code display : Moves to data display Group "d" Func. code display d001 0.00 d002 Func. code display : Jumps to the next group d104 Group "F" Func. code display Save F001 50.00 F002 50.01 F004...

  • Page 19

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com [Setting example] After power ON, changing from 0.00 display to change the b083 (carrier frequency) data. Data of d001 will be shown on the Press [ESC] key to show display after the first power ON the function code 0.00 d001...

  • Page 20

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com When a function When a data is shown… code is shown… Cancels the change and Move on to the next moves back to the function ESC key function group code Fix and stores the data and Move on to the data moves back to the function SET key...

  • Page 21: Connecting To Plcs And Other Devices

    Email: charles@automatedpt.com Connecting to PLCs and Other Devices Hitachi inverters (drives) are useful in many types of applications. During installation, the inverter keypad (or other programming device) will facilitate the initial configuration. After installation, the inverter will generally receive its control commands through the control logic connector or serial interface from another controlling device.

  • Page 22

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Example Wiring Diagram The schematic diagram below provides a general example of logic connector wiring, in addition to basic power and motor wiring converted in Chapter 2. The goal of this chapter is to help you determine the proper connections for the various terminals shown below for your application needs.

  • Page 23: Control Logic Signal Specifications

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Control Logic Signal Specifications The control logic connectors are located just behind the front housing cover. The relay contacts are just to the left of the logic connectors. Connector labeling is shown below. RS485 comm.

  • Page 24

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Terminal Name Description Ratings Analog current input 4 to 19.6 mA range, 20 mA nominal, input impedance 100 Ω Analog voltage input 0 to 9.8 VDC range, 10 VDC nominal, input impedance 10 kΩ +10V analog reference 10VDC nominal, 10mA max.

  • Page 25

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Sink/source logic of intelligent input terminals Sink or source logic is switched by a short bar as below. Sink logic Source logic PLC P24 PLC P24 Short bar Short bar Wire size for control and relay terminals Use wires within the specifications listed below.

  • Page 26

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com For safe wiring and reliability, it is recommended to use following ferrules. Φ d Wire size Model name of L [mm] Φd [mm] ΦD [mm] (AWG) ferrule * 0.25 (24) AI 0.25-8YE 12.5 0.34 (22) AI 0.34-8TQ 12.5 0.5 (20)

  • Page 27: Intelligent Terminal Listing

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Intelligent Terminal Listing Intelligent Inputs Use the following table to locate pages for intelligent input material in this chapter. Input Function Summary Table Symbol Code Function Name Page Forward Run/Stop Reverse Run/Stop Multi-speed Select, Bit 0 (LSB) Multi-speed Select, Bit 1 Multi-speed Select, Bit 2 Multi-speed Select, Bit 3 (MSB)

  • Page 28

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Use the following table to locate pages for intelligent input material in this chapter. Input Function Summary Table Symbol Code Function Name Page DISP Display limitation No assign Intelligent Outputs Use the following table to locate pages for intelligent output material in this chapter. Input Function Summary Table Symbol Code...

  • Page 29: Using Intelligent Input Terminals

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Using Intelligent Input Terminals Terminals [1], [2], [3], [4], [5], [6] and [7] are identical, programmable inputs for general use. The input circuits can use the inverter’s internal (isolated) +24V field supply or an external power supply.

  • Page 30

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com The two diagrams below input wiring circuits using the inverter’s internal +24V supply. Each diagram shows the connection for simple switches, or for a field device with transistor outputs. Note that in the lower diagram, it is necessary to connect terminal [L] only when using the field device with transistors.

  • Page 31

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com The two diagrams below show input wiring circuits using an external supply. If using the “Sinking Inputs, External Supply” in below wiring diagram, be sure to remove the short bar, and use a diode (*) with the external supply. This will prevent a power supply contention in case the short bar is accidentally placed in the incorrect position.

  • Page 32

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com CAUTION: Be sure to diode in between "P24" and "PLC" when connecting plural inverters with digital input wiring in common. The power to the inverter control part can be supplied externally as shown below. Except driving motor, it is possible read and write the parameters by keypad and via communication even the drive itself is not powered.

  • Page 33

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Forward Run/Stop and Reverse Run/Stop Commands: When you input the Run command via the terminal [FW], the inverter executes the Forward Run command (high) or Stop command (low). When you input the Run command via the terminal [RV], the inverter executes the Reverse Run command (high) or Stop command (low).

  • Page 34

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Multi-Speed Select ~Binary Operation The inverter can store up to 16 different target Multi- Input Function speed frequencies (speeds) that the motor output uses for CF4 CF3 CF2 CF1 steady-state run condition. These speeds are accessible Speed 0 through programming four of the intelligent terminals as Speed 1...

  • Page 35

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Two Stage Acceleration and Deceleration When terminal [2CH] is turned ON, the inverter Target changes rate acceleration frequency deceleration from the initial settings (F002 second F003) to use the second set of acceleration/ Output deceleration values.

  • Page 36

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Unattended Start Protection If the Run command is already set when power is turned ON, the inverter starts running immediately after powerup. The Unattended Start Protection (USP) function prevents that automatic startup, so that the inverter will not run without outside intervention. When USP is active and you need to reset an alarm and resume running, either turn the Run command OFF, or perform a reset operation by the terminal [RS] input or the keypad Stop/reset key.

  • Page 37: Reset Inverter

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Reset Inverter The [RS] terminal causes the inverter to execute 12 ms the reset operation. If the inverter is in Trip Mode, minimum [RS] the reset cancels the Trip state. When the signal [RS] is turned ON and OFF, the inverter executes Approx.

  • Page 38

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Run Signal When the [RUN] signal is selected as an [FW,RV] intelligent output terminal, the inverter outputs a signal on that terminal when it is in Run Mode. The output logic is active low, and is B082 Output the open collector type (switch to ground).

  • Page 39

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Frequency Arrival Signals The Frequency Arrival group of outputs helps coordinate external systems with the current velocity profile of the inverter. As the name implies, output [FA1] turns ON when the output frequency arrives at the standard set frequency (parameter F001). Output [FA2] relies on programmable accel/ decel thresholds for increased flexibility.

  • Page 40

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Frequency arrival output [FA1] uses the standard output frequency (parameter F001) as the threshold for switching. In the figure to the right, Frequency Arrival [FA1] turns when output Output Foff frequency gets within Fon Hz below or F001 freq.

  • Page 41: Alarm Signal

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Alarm Signal The inverter alarm signal is active when a fault has STOP occurred and it is in the Trip Mode (refer to the RESET Stop diagram at right). When the fault is cleared the alarm signal becomes inactive.

  • Page 42

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com The alarm relay output can be configured in two main ways: • Trip/Power Loss Alarm – The alarm relay is configured as normally closed (C036=01) by default, shown below (left). An external alarm circuit that detects broken wiring also as an alarm connects to [AL0] and [AL1].

  • Page 43: Analog Input Operation

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Analog Input Operation AM H O OI L The WJ200 inverters provide for analog input to +V Ref. command the inverter frequency output value. The analog input terminal group includes the [L], Voltage input [OI], [O], and [H] terminals on the control connector, which provide for Voltage [O] or Current input...

  • Page 44

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com The following table shows the available analog input settings. Parameter A005 and the input terminal [AT] determine the External Frequency Command input terminals that are available, and how they function. The analog inputs [O] and [OI] use terminal [L] as the reference (signal return).

  • Page 45: Pulse Train Input Operation

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Pulse Train Input Operation The WJ200 inverter is capable of accepting pulse train input signals, that are used for frequency command, process variable (feedback) for PID control, and simple positioning. The dedicated terminal is called “EA” and “EB”. Terminal “EA” is a dedicated terminal, and the terminal “EB”...

  • Page 46: Analog Output Operation

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Analog Output Operation AM H O OI L In inverter applications it is useful to monitor the inverter operation from a remote location or from the Analog front panel of an inverter enclosure. In some cases, A GND Voltage this requires only a panel-mounted volt meter.

  • Page 47

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com The [AM] signal offset and gain are adjustable, as indicated below. Func. Description Range Default [AM] output gain 0.~255. 100. C106 [AM] output offset 0.0~10.0 C109 The graph below shows the effect of the gain and offset setting. To calibrate the [AM] output for your application (analog meter), follow the steps below: 1.

  • Page 48

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Monitoring functions NOTE:. Mark “ ” in b031=10 shows the accessible parameters when b031 is set “10”, high level access. “d” Function Units Mode Func. Name Description Edit Code Output frequency monitor Real time display of output frequency −...

  • Page 49

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “d” Function Units Mode Func. Name Description Code Edit − Scaled output frequency Displays the output frequency scaled Hz times D007 monitor constant by the constant in B086. Decimal point indicates range: 0 to 3999 Actual frequency monitor Displays the actual frequency, range −...

  • Page 50

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “d” Function Units Mode Func. Name Description Edit Code Trip counter Number of trip events, − events D080 Range is 0. to 65530 Trip monitor 1 Displays trip event information: − − D081 • Error code Trip monitor 2 −...

  • Page 51

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Main Profile Parameters NOTE:. Mark “ ” in b031=10 shows the accessible parameters when b031 is set “10”, high level access. “F” Function Defaults Func. Mode Name Description Lnitial data Units Edit Code Output frequency setting Standard default target frequency F001 that determines constant motor...

  • Page 52

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Standard Functions NOTE:. Mark “ ” in b031=10 shows the accessible parameters when b031 is set “10”, high level access. “A” Function Defaults Mode Func. Name Description Lnitial data Units Code Edit Frequency source Eight options;...

  • Page 53

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “A” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code [O] input start frequency Two options; select codes: − A015 enable 00…Use offset (A011 value) 01…Use 0Hz Analog input filter Range n = 1 to 31, A016 Spl.

  • Page 54

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “A” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code normal V/f curve, Manual torque boost value, 2 A242 range is 0.0 to 20.0% motor Manual torque boost Sets the frequency of the V/f A043 frequency breakpoint A in graph (top of...

  • Page 55

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “A” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code DC braking time at start Sets the duration for DC braking, sec. a058 range from 60.0 seconds Carrier frequency during DC Carrier frequency of DC braking sec.

  • Page 56

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “A” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code PID proportional gain Proportional gain has a range of − A072 0.00 to 25.00 PID integral time constant Integral time constant has a A073 range of 0.0 to 3600 seconds PID derivative time constant...

  • Page 57

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “A” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Duration of 2 segment of Acceleration time (2) 10.00 A092 acceleration, range is: 0.01 to 3600 sec. Acceleration time (2), 10.00 A292 motor Deceleration time (2) Duration of 2...

  • Page 58

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “A” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Acceleration curve constant Range is 01 to 10. a131 − Deceleration curve constant Range is 01 to 10. a132 − A input select for calculate Seven options: A141 −...

  • Page 59

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “A” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code PID sleep function action Sets the threshold for the action, 0.00 a156 threshold set range 0.0~400.0 Hz PID sleep function action delay Sets the delay time for the a157 time...

  • Page 60

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Fine Tuning Functions “b” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Restart mode on power failure Select inverter restart method, B001 − / under-voltage trip Five option codes: 00…Alarm output after trip, no automatic restart 01…Restart at 0Hz 02…Resume...

  • Page 61

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “b” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Set a level between 20% and 100% Level of electronic thermal Rated B012 for the rated inverter current. current for Level of electronic thermal, B212 each motor...

  • Page 62

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “b” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Overload restriction level 2 Sets the level of overload restriction, b025 Rated between 20% and 200% of the rated current current of the inverter, setting x 1.5 resolution is 1% of rated current Deceleration rate 2 at overload...

  • Page 63

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “b” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Function code display Seven option codes: b037 − restriction 00…Full display 01…Function-specific display 02…User setting (and b037) 03…Data comparison display 04…Basic display 05…Monitor display only Initial display selection b038...

  • Page 64

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “b” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Maximum-limit level of window Set range, {Min.-limit level (b061) + B060 100. comparator (O) hysteresis width (b062)x2} to 100 % (Minimum of 0%) Minimum-limit level of window Set range, 0 to {Max.-limit level B061...

  • Page 65

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “b” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code STOP key enable Select whether the STOP key on the B087 − keypad is enabled, three option codes: 00…Enabled 01…Disabled always 02… Disabled for stop Restart mode after FRS Selects how the inverter resumes B088...

  • Page 66

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “b” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code BRD activation level Range is: b096 360/ 330 to 380V (200V class) 660 to 760V (400V class) b097 BRD resistor value Min.Resistance to 600.0 Min.

  • Page 67

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “b” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Decel. overvolt. suppress Proportional gain when b130=01. B133 − 0.20 proportional gain Range is: 0.00 to 5.00 Decel. overvolt. suppress Integration time when b130=01. B134 integral time Range is: 0.00 to 150.0...

  • Page 68

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Intelligent Terminal Functions “C” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Input [1] function Select input terminal [1] function, C001 − 68 options (see next section) [FW] Input [2] function Select input terminal [2] function, C002 −...

  • Page 69

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “C” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code [AM] terminal selection 11 programmable functions: C028 − (Analog voltage output [LAD] 00…Output frequency 0...10V) 01…Output current 02…Output torque 04…Output voltage 05…Input power 06…Electronic thermal load ratio 07…LAD frequency 10…Heat sink temperature...

  • Page 70

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “C” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Pulse train input/output If EO terminal is configured as 1.00 C047 scale conversion pulse train input (C027=15), scale conversion is set in C047. Pulse-out = Pulse-in ×...

  • Page 71

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “C” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Communication error Selects inverter response to C076 − select communications error. Five options: 00…Trip 01…Decelerate to a stop and trip 02…Disable 03…Free run stop (coasting) 04…Decelerates to a stop Communication error Sets the communications watchdog...

  • Page 72

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “C” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Reset selection Determines response to Reset C102 − input [RS]. Four option codes: 00…Cancel trip state at input signal ON transition, stops inverter if in Run Mode 01…Cancel trip state at signal OFF transition, stops inverter if in...

  • Page 73

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “C” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Logic output 2 operator Applies a logic function to calculate C147 − [LOG] output state, Three options: 00…[LOG] = A AND B 01…[LOG] = A OR B 02…[LOG] = A XOR B Logic output 3 operand A...

  • Page 74

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Frequency output uses 2nd-stage acceleration 2-stage Acceleration and deceleration values and Deceleration Frequency output uses standard acceleration and deceleration values Causes output to turn OFF, allowing motor to free run (coast) to stop Free-run Stop Output operates normally,...

  • Page 75

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Input Function Summary Table Option Terminal Function Name Description Code Symbol Remote Control Down Decelerates (decreases output frequency) motor Function (motorized from current frequency speed pot.) Output to motor operates normally Remote Control Data Clears the UP/DWN frequency memory by forcing it Clearing to equal the set frequency parameter F001.

  • Page 76

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Input Function Summary Table Option Terminal Function Name Description Code Symbol Enable torque Torque control command input is enabled command input Torque control command input is disabled Clear watt-hour data Clear watt-hour data No action General purpose input General purpose input (1) is made ON under EzSQ General purpose input (1) is made OFF under EzSQ...

  • Page 77

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Output Function Summary Table – This table shows all functions for the logical outputs (terminals [11], [12] and [AL]) at a glance. Detailed descriptions of these functions, related parameters and settings, and example wiring diagrams are in “Using Intelligent Output Terminals”...

  • Page 78

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Output Function Summary Table Option Terminal Function Name Description Code Symbol Output frequency is higher than the threshold specified in C063 Speed Deviation Deviation of speed command and actual speed Excessive exceeds the specified value P027. Deviation of speed command and actual speed does not exceed the specified value P027.

  • Page 79

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Output Function Summary Table Option Terminal Function Name Description Code Symbol Lifetime of cooling fan has not expired. Starting Contact Signal Either FW or RV command is given to the inverter No FW or RV command is given to the inverter, or both are given to the inverter Heat Sink Overheat Temperature of the heat sink exceeds a specified...

  • Page 80

    Auto-tuning selection Three option codes: H001 00…Disabled 01…Enabled with motor stop 02…Enabled with motor rotation Motor constant selection Four option codes: H002 00…Hitachi standard motor 02…Auto tuned data Motor constant selection, H202 motor Motor capacity Eleven selections: H003 Specified by 0.1/0.2/0.4/0.75/1.5/2.2/3.7/...

  • Page 81

    V/f control with FB PM Motor Constants Functions “H” Function Defaults Func. Mode Name Description Lnitial data Units Edit Code 00…Hitachi standard (Use H106-H110 at motor constants) H102 PM motor code setting 01…Auto-Tuning (Use H109-H110, H111-H113 motor constants) 0.1/0.2/0.4/0.55/0.75/1.1/1.5/2.2/3.0 H103 /3.7/ dependent PM motor capacity 4.0/5.5/7.5/11.0/15.0/18.5...

  • Page 82

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “H” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code 0.01-655.35 [mH] const Ld(d-axis H112 dependent inductance, Auto) 0.01-655.35 [mH] const Lq(q-axis H113 dependent inductance, Auto) 1-1000 [%] H116 PM Speed Response 20.00-100.00 [%] H117 PM Starting Current...

  • Page 83

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Expansion Card Functions “P” parameters will be appeared when the expansion option is connected. “P” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Reaction when option card Two option codes: P001 error occurs 00…Inverter trips 01…Ignores the error (Inverter...

  • Page 84

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “P” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code Speed / Torque control Set range is 0 to 1000 ms p041 switching time Communication watchdog Set range is 0.00 to 99.99s P044 timer 1.00...

  • Page 85

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com “P” Function Defaults Mode Func. Name Description Lnitial data Units Edit Code 0 to +268435455(Higher 4-digits +2684354 P072 Pulse Position range (Forward) displayed) –268435455 to 0(Higher 4-digits -2684354 P073 Pulse Position range (Reverse) displayed) Positioning mode selection 00…With limitation P075...

  • Page 86

    Following table shows the compliance condition for reference. Table 1. Condition for the compliance Model Cat. Carrier f Motor cable All WJ200 series 2kHz 20m (Shielded) Table 2. Applicable EMC filter Input class Inverter model Filter model (Schaffner)

  • Page 87

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com areas (zinc-plated mounting plates). 4. Avoid conductor loops that act like antennas, especially loops that encompass large areas. • Avoid unnecessary conductor loops. • Avoid parallel arrangement of low-level signal wiring and power-carrying or noise-prone conductors.

  • Page 88

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com connected with the ground potential so as to preclude the danger of electric shock upon touching the filter if a fault occurs. To achieve a protective ground connection for the filter: • Ground the filter with a conductor of at least 10 mm cross-sectional area.

  • Page 89

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Installation for WJ200 series (example of SFE models) Model LFx (3-ph. 200V class) and HFx (3-ph. 400V class) are the same concept for the installation. Power supply 1-ph. 200V Metal plate (earth) The filter is a footprint type, so it is located between the inverter and the metal plate.

  • Page 90

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Hitachi EMC Recommendations WARNING: This equipment should be installed, adjusted, and serviced by qualified personal familiar with construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury.

  • Page 91

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Functional Safety (Certification in Progress) Introduction The Gate Suppress function can be utilized to perform a safe stop according to the EN60204-1, stop category 0 (Uncontrolled stop by power removal). It is designed to meet the requirements of the ISO13849-1, PL=d only in a system in which EDM signal is monitored by an “external device monitor”.

  • Page 92

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com (When safety switch or EDM switch is turned off, the intelligent input and output terminal assigned on will be set as "no" function, and contact will remain normally off.) Always use both inputs to disable the drive. If for any reason only one channel is opened, the drive output is stopped but the EDM output is not activated.

  • Page 93: Wiring Example

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Wiring example When the Gate Suppress function is utilized, connect the drive to a safety certified interrupting device utilizing EDM output signal to reconfirm both safety inputs GS1 and GS2. Fuse Reset Switch (feedback) input +24V Safety input +24V...

  • Page 94

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com As described on page 4-14 of this manual, inverter doesn’t block the current flowing into itself when it is not powered. This may cause the closed circuit when two or more inverters are connected to common I/O wiring as shown below to result in unexpected turning the on the input.

  • Page 95

    CALL NOW 800-985-6929 http://www.automatedpt.com Email: charles@automatedpt.com Components to be combined Followings are the example of the safety devices to be combined. Series Model Norms to comply Certification date GS9A ISO13849-2 cat4, SIL3 06.06.2007 G9SX GS226-T15-RC IEC61508 SIL1-3 04.11.2004 NE1A SCPU01-V1 IEC61508 SIL3 27.09.2006 The configuration of and components used in any circuit other than an appropriately pre approved...

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