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DVL Insert EF II Owner's Manual
• Direct Vent Fireplace Insert
• Masonry or Factory Built (Metal) Wood-Burning Fireplace
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by an authorized person, service agency or
the gas supplier.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installer:
After installation give this manual to the home-owner
and explain operation of this heater.
© Copyright 2008, T.I.
Featuring the
$10.00
100-01201_000
Burner
Dragon Wholesaling Pty Ltd
Unit 2, 14-16 Lexington Drive, Norwest
4040808
NSW. Australia 2153
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Summary of Contents for Travis Industries DVL EF II
- Page 1 DVL Insert EF II Owner's Manual Featuring the Burner • Direct Vent Fireplace Insert • Masonry or Factory Built (Metal) Wood-Burning Fireplace WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
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Page 2: Introduction And Important Information Introduction
We suggest that you attach your Bill of Sale to this page so that you will have all the Purchase Date: information you need in one place should the need for service or information occur. Purchased From: 100-01201_000 © Travis Industries 4040808... -
Page 3: Table Of Contents
Vent Connector Removal and Installation .... 16 Installation Without Surround Panels ......18 Index Surround Panel Installation ........18 Index ................40 Installation of the On/Off Switch and Rheostat ..19 Electrical Connection ..........19 100-01201_000 © Travis Industries 4040808... -
Page 4: Safety Precautions
NEAR THIS APPLIANCE. in water or if any corrosion occurs. • DO NOT SPRAY AEROSOLS IN THE • Not suitable for operation in VICINITY OF THIS marine environment. APPLIANCE WHILE IT IS IN OPERATION. 100-01201_000 © Travis Industries 4040808... - Page 5 The gas main maintenance of your heater, and shutoff valve is usually next to assumes no responsibility of any the gas meter or LPG tank and consequential damage(s). requires a wrench to shut off. 100-01201_000 © Travis Industries 4040808...
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Page 7: Installation Warnings
Install gas line into the fireplace (do not connect to unit). Position the heater. Connect the gas line and gas vent to the appliance. Install the optional surround panels and trim. Attach the on/off switch. Follow the instructions under "Finalizing the Installation" on page 24. 100-01201_000 © Travis Industries 4040808... -
Page 8: Top Convection Deflector
The DVL inserts 368mm into the fireplace. See "Leveling Bolts" for details on leveling the heater. The gas line and shutoff valve should be installed prior to insert placement. 100-01201_000 © Travis Industries 4040808... -
Page 10: Clearances
NOTE: The combustible area above the facing must not protrude more than 19 mm from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Vertical Height 100-01201_000 © Travis Industries 4040808... -
Page 14: Altitude Considerations
168mm (6-5/8”) to screws. 76mm (3”) & 102mm (4”) Co-Linear Adapter (Travis Part # 98900124) Inlet Exhaust Use hose-clamps to secure the vent. Alternative Method: use high-temperature silicone and secure with screws. 100-01201_000 © Travis Industries 4040808... -
Page 15: Vent Configuration
(3”) & 102 mm (4”) Co-linear Adapter & Flashing Travis part# 98900124. Inlet 76 mm (3”) diameter Exhaust 102 mm (4”) diameter Recommended block off plate (non- combustible). Prevents odors from chimney entering the room. 100-01201_000 © Travis Industries 4040808... -
Page 16: Vent Connector Removal And Installation
4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. 100-01201_000 © Travis Industries 4040808... - Page 17 Pull on the vent connector rod until the vent connector snaps into place. Slide the vent connector rod in to conceal it. 100-01201_000 © Travis Industries 4040808...
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Page 19: Installation Of The On/Off Switch And Rheostat
Route the power cord out of the access hole on the right side of the appliance. • Plug the power cord into a grounded 240 Volt outlet (do not remove the grounding pin). • The electrical connection may also be made using the optional Wiring Kit (SKU 97200315). 100-01201_000 © Travis Industries 4040808... -
Page 20: Finalizing The Installation
Re-Attaching the Glass Frame: Hang the glass frame on the firebox. While holding in place, attach the upper latches (follow the instructions to the right in reverse). Lift the glass frame slightly and attach the lower latches. 100-01201_000 © Travis Industries 4040808... - Page 21 You will need to push slightly to get the latch to insert. Glass Once fully inserted, turn the latch until it is is level. 100-01201_000 © Travis Industries 4040808...
- Page 23 Place them near some of the burner holes. The wool glows best when very thin and porous. NOTE: We recommend using very little rock wool, especially in LP or high-altitude installations. 100-01201_000 © Travis Industries 4040808...
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Page 24: Steps For Finalizing The Installation
(see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. down as necessary. Standard Screwdriver 5. Install the logs (see page 22). 6. Replace the glass. 7. Check the air shutter following the directions below. 100-01201_000 © Travis Industries 4040808... -
Page 25: Air Shutter Adjustment
Flames should be blue at the If the flames are over 14" tall or sooty on If the flames are all blue and base, yellow-orange on the top. the ends, open the air shutter. short, close the air shutter. 100-01201_000 © Travis Industries 4040808... - Page 26 The flames should burn off of each burner hole. If the heater does not work correctly, contact your dealer for a remedy. 11. Give this manual to the home owner and fully explain the operation of this heater. 100-01201_000 © Travis Industries 4040808...
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Page 27: Operation
Flame Adjust Knob This knob controls the flame height from low ("LO") to high ("HI"). The pointer above the knob points to the position this knob is in. 100-01201_000 © Travis Industries 4040808... -
Page 28: Starting The Pilot Flame
With the pilot lit, proceed to step “f”. Replace the glass. Turn the gas control knob counter-clockwise to "ON". The pilot is now lit and the heater can be turned on and off. 100-01201_000 © Travis Industries 4040808... -
Page 29: Starting The Heater For The First Time
Your heater has an adjustable flame to tailor the look and heat output to your specific needs. It is adjusted by turning the middle dial on the gas control valve. Index Mark Flame Height Adjustment Knob Turn counter-clockwise to adjust the flame higher, clockwise to lower. 100-01201_000 © Travis Industries 4040808... -
Page 30: Adjusting The Blower Speed
This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. 100-01201_000 © Travis Industries 4040808... -
Page 31: Maintaining Your Heater's Appearance
If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor the blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. 100-01201_000 © Travis Industries 4040808... -
Page 32: Troubleshooting Table
See "Adjusting the Flame Height" Short (Under 152 mm) The logs or coals are placed incorrectly See "Log Set Installation" Thin Layer of Soot Improper air shutter adjustment Adjust Air Shutter - contact your dealer Covers the Glass 100-01201_000 © Travis Industries 4040808... -
Page 33: How This Heater Works
The thermocouple generates a small durable glass available. It has been amount of electricity. If the pilot flame tested to be extremely resistant to goes out, the gas valve automatically breakage from temperature changes. shuts off all gas. 100-01201_000 © Travis Industries 4040808... -
Page 34: Wiring Diagram
Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. -
Page 35: Safety Label
Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below 100-01201_000 © Travis Industries 4040808... -
Page 36: Optional Equipment
Make sure the mixing tubes slide onto the orifices. NOTE: Mixing Tubes Make sure the burner is fully seated. When in place, the pilot flame must align directly above the burner holes. Orifices 100-01201_000 © Travis Industries 4040808... - Page 38 The pilot flame must contact the thermocouple and unscrewed gas will come out of this port). Clockwise thermopile (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. down as necessary. Standard Screwdriver 100-01201_000 © Travis Industries 4040808...
- Page 39 Optional Equipment (for authorized personnel only) 100-01201_000 © Travis Industries 4040808...
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Page 40: Index Index
Window (Glass) Removal and Installation ....20 Location of Controls ............. 27 Wiring Diagram ............34 Log Set Installation ............22 Yearly Service Procedure ..........31 LPG Conversion Instructions ........36 Maintaining Your Heater's Appearance ......31 100-01201_000 © Travis Industries 4040808... -
Page 41: Firebox Assembly
WHOLESALING PTY LTD, Unit 2, 14-16 Lexington Drive, Norwest, NSW, Australia 2153. DRAGON WHOLESALING warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc. and distributed by DRAGON WHOLESALING) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call. - Page 42 Place the baffle inside the firebox so the bend on the back of the baffle inserts into the joggle clip. Replace the two screws to secure the front of the baffle. Baffle Joggle Clip Page 1 of 1 5/2/08 © Travis Industries, Inc.
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