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WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency, or the gas supplier.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
-
Installation must be performed by a qualified installer, service agency or the gas supplier
IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Installer:
After installation give this manual to the home-owner and
explain operation of this heater.
 Copyright 2005, Travis Industries, Inc.
DVL EF Insert
Owner's Manual
OMNI-Test Laboratories, Inc.
ANSI Z21.88 1998 CSA 2.33 M98
• Direct Vent Fireplace Insert
• Masonry or Factory Built (Metal)
Fireplace
• Residential or Mobile Home
$10.00
100-01151
Featuring the
Burner
Tested and Listed by
Beaverton, Oregon
CAN/CGA 2.17 M81, U.L. 307b
Travis Industries, Inc.
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275

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Summary of Contents for Travis Industries DVL EF Insert

  • Page 1 • If you cannot reach your gas supplier, call the fire department. Installer: After installation give this manual to the home-owner and Travis Industries, Inc. explain operation of this heater. 4800 Harbour Pointe Blvd. SW Mukilteo, WA 98275  Copyright 2005, Travis Industries, Inc. $10.00 100-01151...
  • Page 2: Introduction & Important Information

    Bill of Sale to this page so that you Purchased From: will have all the information you need in one place should the need for service or information occur. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 3: Table Of Contents

    Purge and Leak Test the Gas Line ......20 Pilot Flame Inspection..........20 Air Shutter Adjustment ...........21 Flame Inspection ..........21 Explain Heater Operation to Owner ......21 Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 4: Safety Precautions

    Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 5 Always follow the instructions in this manual. • If the fiber logs become damaged, replace with Travis Industries log set. • Plug the heater into a 120V • Children and adults should grounded electrical outlet. be alerted to the hazards of...
  • Page 6: Installation Options

    This unit has passed the ANSI Z21.88 – 1998, CSA 2.33 M98 Vented Gas Fireplace Compliance: Heater Standard as tested by OMNI-Test Laboratories, Inc. Beaverton, Oregon. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 7: Installation Warning

    Install the optional surround panels and trim. Attach the on/off switch. Follow the instructions under "Finalizing the Installation" on pages 17 through 21. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 8: Insert Placement

    Run the on/off switch wires to the right, behind the surround panels. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 9: Insert Clearances

    Faces vary in size. 3-1/2" Radius = 45” 26” 27-7/8” 26-1/2” 26-1/2” Access 35-3/4” Access Door 34-3/4” Access Door 34-3/4” Door 33-5/8” Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 10: Gas Line Installation

    Contact the local gas supplier if the regulator is at an improper pressure. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 11: Vent Requirements

    Rotate the adjustment plate clockwise until the correct index hole is below the pivot point. Insert the screw into the correct index hole and tighten. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 12: Vent Installation

    Inlet Z.C. (Metal) firebox Masonry Fireplace NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 13 Re-attach the red and brown wires (orientation does not matter). Keep the jumper wire in place while installing. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 14: Installation Without Surround Panels

    Re-attach the red and brown wires (orientation does not matter). Upper Right of Trim Keep the jumper wire in place while installing. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 15: Manifold Removal And Installation

    After removing any slack from the flex vent, attach the manifold to the appliance. Remove any excess slack in the flex line then attach the vent termination. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 16: Electrical Connection

    Electrical Connection • Plug the power cord into a grounded 120 Volt outlet (do not remove the grounding pin). Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 17: Finalizing The Installation

    While holding in place, attach the upper latches (follow the instructions to the right in reverse). Lift the glass frame slightly and attach the lower latches. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 18 Push in slightly and twist 1/4 turn. With this pin horizontal, the spring pin will remain in place. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 19: Log, Twig, And Ember Installation

    Place the embers over the front and side edges of the burner (do not place them over the burner holes). Place them in a random pattern. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 20: Purge And Leak Test The Gas Line

    (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. down as necessary. Standard Screwdriver Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 21: Air Shutter Adjustment

    Travis Dealer for instructions. Give this manual to the home owner and fully explain the operation of this heater. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 22: Before You Begin

    If using a remote control or thermostat, the On/Off Switch must be left "ON". Turning the On/Off Switch "OFF" will keep the heater off always. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 23: Starting The Pilot Flame

    Turn the gas control knob counter-clockwise to "ON". The pilot is now lit and the heater can be turned on and off. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 24: Starting The Heater For The First Time

    “HI – LO” dial on the gas control valve. Index Mark Flame Height Adjustment Knob Turn counter-clockwise to adjust the flame higher, clockwise to lower. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 25: Adjusting The Blower Speed

    This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 26: Maintaining Your Heater's Appearance

    Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 27: Troubleshooting Table

    The logs or coals are placed incorrectly See "Log Set Installation and Removal" Covers the Glass Improper air shutter adjustment Adjust Air Shutter - contact your dealer Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 28: How This Stove Works

    If the pilot flame tested to be extremely resistant to goes out, the gas valve automatically breakage from temperature changes. shuts off all gas. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 29: Wiring Diagram

    120 Volt Black Grounded A.C. Power Supply Black White White Black Black 120 V. Blower Blower Blower Circuit Thermodisk Rheostat Replacement Parts List Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 30: Safety Label

    The safety (listing) label is on a plate chained to the gas control valve. A copy of the safety label is shown to the right. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 31: Warranty

    At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty.
  • Page 32: Optional Equipment

    The NG orifices have “45” stamped on them. 5/16” NOTE: Screw the LP orifice in so the orifice shoulder protrudes 5/16” (indicating full insertion). Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 33 (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. down as necessary. Standard Screwdriver Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 34: Cast Aluminum Firebacks

    Remove the baffle at the top of the firebox following the directions below. Baffle Loosen the two bolts at the back of the firebox. Lift the baffle up to remove it. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 35 Secure the side firebacks by attaching the fireback clips to the firebox with the screws removed in step “e”. Replace the baffle removed in step 2. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 36: Ceramic Firebacks

    Remove the baffle at the top of the firebox following the directions below. Baffle Loosen the two bolts at the back of the firebox. Lift the baffle up to remove it. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 37 Ember Shelf Place the floor fireback on the ember shelfs. Ember Shelf Replace the baffle removed in step 1. Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...
  • Page 38: Index

    Hearth Requirements........8 What Turns the Main Burners On and Off....24 Heating Specifications ........6 Wiring Diagram..........29 How this Heater Works ........28 Yearly Service Procedure........26 Travis Industries 4 0 4 1 0 2 8 1 0 0 - 0 1 1 5 1...

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