Table of Contents
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• Direct Vent Fireplace Insert
• Masonry or Factory Built (Metal) Fireplace
• Residential or Mobile Home
WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency, or the gas supplier.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
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Installation must be performed by a qualified installer, service agency or the gas supplier
IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
DVL Insert Owner's Manual
Installer: After installation give this manual to the home-
owner and explain operation of this fireplace.
© Copyright 2001, T.I.
$10.00
Part # 93508104
4011025
Listed
ANSI Z21.88 1998 CSA 2.33 M98
CAN/CGA 2.17 M81, U.L. 307b
10850 117th Place N.E. Kirkland, WA 98033
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Related Manuals for Travis Industries DVL Insert
Summary of Contents for Travis Industries DVL Insert
- Page 1 • Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. DVL Insert Owner’s Manual Installer: After installation give this manual to the home- owner and explain operation of this fireplace.
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Page 3: Introduction & Important Information
Introduction Introduction We welcome you as a new owner of a Travis DVL Insert. In purchasing a Travis DVL Insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Travis DVL Insert is one of the finest home heaters the world over. -
Page 4: Safety Precautions
• Do not operate if any portion or other flammable liquids in of the heater was the vicinity of this heater. submerged in water or if any corrosion occurs. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 5: Safety Precautions
Always follow the instructions in this manual. • If the fiber logs become damaged, replace with Travis Industries log set. • Do not touch the hot • Keep all furniture or other surfaces of the heater. combustible items at least Educate all children of the 36"... -
Page 6: Table Of Contents
Purge and Leak Test the Gas Line ......18 Pilot Flame Inspection..........18 Air Shutter Adjustment ...........19 Flame Inspection ..........19 Explain Heater Operation to Owner ......19 Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 7: Installation Options
This unit has passed the ANSI Z21.88 – 1998, CSA 2.33 M98 Vented Gas Fireplace Compliance: Heater Standard as tested by OMNI-Test Laboratories, Inc. Beaverton, Oregon. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 8: Installation Warning
This appliance may be installed in Manufactured Housing only after the home is site located. The DVL Insert is designed to operate on natural gas (NG) or propane (LP). All exhaust gases must be vented outside the structure of the living-area. -
Page 9: Insert Placement
"), and any structured rigid frame members (metal sides, floor, door frame, face of the fireplace, etc.) must not be removed or altered. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 10: Insert Clearances
(local codes may require a larger hearth). The hearth must also extend to both sides of the face (see the table above for the exact width of the face). Travis Industries 9 3 5 0 8 1 0 4... -
Page 11: Gas Line Installation
Contact the local gas supplier if the regulator is at an improper pressure. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 12: Vent Requirements
3” dia. with 2 screws. UL 1777 Gas Liner 6-5/8” to 3” & 4” Co- Linear Adapter (Travis Part # 98900124) Inlet Exhaust Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 13: Vent Location
Inlet Z.C. (Metal) firebox Masonry Fireplace NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 14: Installation Without Surround Panels
Line up each side surround panel and insert two screws from the inside to secure in place. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... - Page 15 Re-attach the red and brown wires (orientation does not matter). Upper Right of Trim Keep the jumper wire in place while installing. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5...
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Page 16: Manifold Removal And Installation
After removing any slack from the flex vent, attach the manifold to the appliance. Remove any excess slack in the flex line then attach the vent termination. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 17: Electrical Connection
Electrical Connection • Plug the power cord into a grounded 120 Volt outlet (do not remove the grounding pin). Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 18: Finalizing The Installation
Swing the glass into place (make sure the bottom latches are engaged. Re-attach the top latches (see steps "a" and "b" above). Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 19: Log, Twig, And Ember Installation
Place the optional kibbles Side View in front of the firebox. Do not place the kibbles directly over the burner holes. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 20: Purge And Leak Test The Gas Line
Screwdriver Clockwise lowers the Cover Screw Gasket flame while counter- Cover Screw clockwise raises it. Replace the cover screw Standard and gasket. Screwdriver Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 21: Air Shutter Adjustment
The flames should burn off of each burner hole. If the heater does not work correctly, contact the Travis Dealer for instructions. Give this manual to the home owner and fully explain the operation of this heater. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 22: Before You Begin
If using a remote control or thermostat, the On/Off Switch must be left "ON". Turning the On/Off Switch "OFF" will keep the heater off always. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 23: Starting The Pilot Flame
Turn the gas control knob counter-clockwise to "ON". The pilot is now lit and the heater can be turned on and off. PILOT ADJ Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 24: Starting The Heater For The First Time
“HI – LO” dial on the gas control valve. Index Mark Flame Height Adjustment Knob PILOT ADJ Turn clockwise to adjust the flame higher, counter-clockwise to lower. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 25: Adjusting The Blower Speed
This is the valve opening up sound as it turns the and shutting down. blower on and off. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 26: Maintaining Your Heater's Appearance
Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 27: Troubleshooting Table
The logs or coals are placed incorrectly See "Log Set Installation and Removal" Covers the Glass Improper air shutter adjustment Adjust Air Shutter - contact your dealer Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 28: How This Stove Works
If the pilot flame tested to be extremely resistant to goes out, the gas valve automatically breakage from temperature changes. shuts off all gas. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 29: Wiring Diagram
Pilot Assembly, NG 93006020 Thermostat, Wall Mounted 99300650 Pilot Tube 91001508 Orifice, Burner NG #31 98900605 Glass with Frame 93006045 Orifice, Burner LP #49 98900607 Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 30: Safety Label
The safety (listing) label is on a plate chained to the gas control valve. A copy of the safety label is shown below. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 31: Warranty
Travis Industries has the option of either repairing or replacing the defective component. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. -
Page 32: Optional Equipment
NOTE: When replacing the burner, make sure the burner inserts all the way Burner up against the orifice shoulder. Orifice Burner Orifice Shoulder Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... - Page 33 Screw the LP orifice in so the installation. orifice shoulder protrudes 5/16” (indicating full insertion). The NG orifice has “31” stamped on it. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5...
- Page 34 Screwdriver Regulator Gasket LP (propane) regulators have a NOTE: use the new gasket 11.0 2.7 stamped here. included with the regulator. PILOT ADJ Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5...
- Page 35 Please be aware that the remote thermostat has a 1 to 2 minute lag time between the time the thermostat is turned up and the heater turns on. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5...
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Page 36: Thermostat
Pull the cover off the thermostat to expose the holes for mounting the thermostat. Use the appropriate screws to mount the thermostat to the wall. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 37: Remote Control Thermostat
Secure the side firebacks by attaching the fireback clips to the firebox with the screws removed in step “e”. Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5... -
Page 38: Index
What Prevents Gas Buildup.......26 Heating Specifications ........5 What Turns the Main Burners On and Off....26 How this Heater Works ........26 Wiring Diagram..........27 Yearly Service Procedure ........24 Travis Industries 9 3 5 0 8 1 0 4 4 0 1 1 0 2 5...