Travis Industries DVS FIREPLACE Owner's Manual

Built-in direct vent fireplace
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WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury
or property damage. Refer to this manual. For assistance or additional information
consult a qualified installer, service agency, or the gas supplier.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
-
In st al la t io n must b e pe rf or med b y a q ua l if ie d i nst al l er , se rv i ce a g en c y o r t h e ga s su pp li e r
IF YOU SMELL GAS
¥ Do not try to light any appliance.
¥ Do not touch any electrical switch; do not use any phone in your building.
¥ Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
¥ If you cannot reach your gas supplier, call the fire department.
DVS F
Installer: After installation give this manual
to the homeowner and explain
operation of this fireplace.
Part # 93508099
IREPLACE
- December, 1999 -
$10.00
¥ Built-In Direct Vent Fireplace
¥ Natural Gas or Propane
¥ Residential or Mobile Home
ANSI Z21.44, Z21.11.4
CAN/CGA 1-2.19-M81, IR41, IR55, 2.17-M91
O
'
WNER
10850 117th Place N.E. Kirkland, WA 98033
Listed
M
S
ANUAL

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Summary of Contents for Travis Industries DVS FIREPLACE

  • Page 1: Introduction & Important Information

    ¥ Built-In Direct Vent Fireplace ¥ Natural Gas or Propane ¥ Residential or Mobile Home Listed ANSI Z21.44, Z21.11.4 CAN/CGA 1-2.19-M81, IR41, IR55, 2.17-M91 WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
  • Page 2: Safety Precautions

    AFETY RECAUTIONS ¥ IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department ¥...
  • Page 3 Always follow ¥ If the fiber logs become the instructions in this damaged, replace with manual. Travis Industries log set. ¥ Do not touch the hot ¥ Keep all furniture or other surfaces of the heater. combustible items at least Educate all children of the 36"...
  • Page 4: Table Of Contents

    ABLE OF ONTENTS Introduction & Important Information Finalizing the Installation Introduction & Important Information.....1 1 Glass Removal (& installation) ......24 2 Log & Coal Installation ........25 Safety Precautions 3 Replace the Glass..........25 Safety Precautions ...........2 4 Faceplate Installation........26 5 Leak Test .............26 Features &...
  • Page 5: Features

    EATURES AND PECIFICATIONS Features: Installation Options: Works During Power Outages (utilizes millivolt system) Residential or Mobile Home High Efficiency Straight or Corner Placement Optional Thermostat or Remote Control Flush or Recessed Face Realistic "Wood Fire" Look Raised or Floor Hearth Quiet Blower for Effective Heat Distribution Convenient Operating Controls Internal or External Chase...
  • Page 6: Installation

    Equipped Recreational Vehicles and Mobile Housing. This appliance may be installed in Manufactured Housing only after the home is site located. The DVS Fireplace is designed to operate on natural gas, or propane (LP). All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure.
  • Page 7: Fireplace Placement Requirements

    NSTALLATION - For Qualified Installers Only! Fireplace Placement Requirements Setting Up the Standoffs The standoffs are shipped in the flat position. Make sure to follow the instructions below before installing the fireplace. AFTER BEFORE Standoff Bend the standofff in Remove the screw Replace the screw to the sequence shown.
  • Page 8: Corner Installations

    NSTALLATION - For Qualified Installers Only! Corner Installations ¥ A typical 45¡ installation uses the minimum framing dimensions shown in the illustration below (NOTE: all clearances still apply). 13-5/8" Fireplace 13" (includes 1/2" standoffs) 19-3/8" 46-3/4" 65-3/4" 14-3/8" Raised Fireplaces + The fireplace may be placed on a platform designed to support the fireplace (250 Lbs.) and vent.
  • Page 9: Hearth Requirements

    NSTALLATION - For Qualified Installers Only! Hearth Requirements Floor Mounted Fireplaces Do not build the hearth above this ledge. Tile, Marble, Brick, or other Non-Combustible Decorative Trim (may be combustible) Min. 1-1/4Ó Max. 1-7/16Ó Min. Hearth Width: 32" Lopi Discovery Face 32"...
  • Page 10: Facing Requirements

    NSTALLATION - For Qualified Installers Only! Facing Requirements ¥ The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. The fireplace requires a concrete board (or other non-combustible) extending from the header to the...
  • Page 11: Facing Detail

    NSTALLATION - For Qualified Installers Only! Facing Detail NOTE: The overlap is 1-1/2" along 1-7/16Ó Lopi Discovery the top of the face. 1-7/16Ó Avanti DVS 7/16Ó FPX Rect. and Arched Face 1" Glass Access Door 1/8" Air Space Do not tuck tile underneath the face on the bottom (there will be a 1/8"...
  • Page 12: Face Dimensions

    NSTALLATION - For Qualified Installers Only! Face Dimensions Lopi Discovery DVS Avalon Rosario DVS FPX Rectangular DVS FPX Arched DVS 3-1/2" Radius = 34Ó 21-9/16Ó 21-9/16Ó 22Ó 22Ó 32Ó 30Ó 32Ó 30Ó Avalon Salish Bay DVS Avalon Cambridge DVS Lopi Heritage Bay DVS 30-1/2Ó...
  • Page 13: Facing And Hearth Examples

    - For Qualified Installers Only! Facing and Hearth Examples Side View Face DVS Fireplace SUGGESTION: If using a hearth, make your platform height a dimension that will accommodate the size tiles you are using and the 1-1/2" between the base of the fireplace and the bottom of the face.
  • Page 14: Side View

    NSTALLATION - For Qualified Installers Only! Facing and Hearth Examples (continued) Side View DVS Fireplace Face 1/2" Cement Board & 3/8" thick tile (tucked behind the face) 3/8" Thick Two 1/2" Tile Cement Boards 1-1/2" Wood Sub Floor Base of Fireplace...
  • Page 15: Tile Hearth

    NSTALLATION - For Qualified Installers Only! Tile Hearths Min. 1-3/8" 32 DVS Fireplace Thick Face Hearth Facing installs behind the face 3/8" Thick Two Layers of Tile, Marble, 1/2" Cement or Granite Board 1-1/2" Base of Fireplace 12" Min. Wood Sub Floor The front and side edges can be trimmed in various ways: Min.
  • Page 16: Vent Requirements

    NSTALLATION - For Qualified Installers Only! Vent Requirements Always maintain the required 1" clearance (2" clearance above the vent when an elbow is placed directly off the top of the fireplace) to combustible materials to prevent a fire hazard. Do not fill air spaces with insulation.
  • Page 17: Approved Vent Configurations

    NSTALLATION - For Qualified Installers Only! Approved Vent Configurations Restrictor Position ¥ A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position.
  • Page 18: Approved Configurations With No Elbows Or Two 45¡ Offsets (Vertical Termination)

    NSTALLATION - For Qualified Installers Only! Approved Venting Configurations for Vertical Terminations with or without Offsets 35' (max.) 35' (max.) ¥ 11 Foot Minimum System Height (with or without offsets) ¥ 35 Foot Maximum System Height ¥ 8' 7" Maximum Offset 30 feet 30 feet ¥...
  • Page 19: Approved Venting Configurations With A Horizontal Termination

    NSTALLATION - For Qualified Installers Only! Approved Venting Configurations with a Horizontal Termination ¥ The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. Restrictor Position # 2 11' Max 11' Max Restrictor Position # 1 NOTE: Restrictor positions are based upon lab tests.
  • Page 20: Approved Venting Configurations With A Vertical Termination And Two 90¡ Elbows

    NSTALLATION - For Qualified Installers Only! Approved Venting Configurations for Vertical Terminations with Two 90¡ Elbows ¥ The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 37' (max) 37' (max) Restrictor 35 feet 35 feet Position #3 30 feet...
  • Page 21: Horizontal Vent Termination Requirements

    NSTALLATION - For Qualified Installers Only! Termination Requirements (see the illustration below) Minimum 9" clearance from any door or window Roof Minimum 12" above any grade, veranda, porch, deck or balcony Surface Minimum 12" from outside corner walls 11Ó Min. Minimum 12"...
  • Page 22: Gas Line Requirements

    NSTALLATION - For Qualified Installers Only! Gas Line Requirements The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the requirements listed below. The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig.
  • Page 23: Electrical Connection

    NSTALLATION - For Qualified Installers Only! Electrical Connection Make sure the household breaker is shut off prior to working on any electrical lines. The fireplace must be properly grounded in accordance with local codes (or ANSI/NFPA 70-1987) ¥ The electrical line must be 14 gauge, and supply 120 Volts at 60 Hz (2 Amps) Use wire nuts to connect the wires together.
  • Page 24: Finalizing The Installation

    INALIZING THE NSTALLATION - For Qualified Installers Only! ACID WASH WARNING : Before installing the faceplate, make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the gold face may develop a permanent tarnish when the acid evaporates over time.
  • Page 25: Log & Coal Installation

    INALIZING THE NSTALLATION - For Qualified Installers Only! 2 Install the logs, twigs, and embers. Burner Pan Log Installation These clips keep the rear log from tilting backwards. The rear log contacts the air deflectors. The rear log protrudes over the burner pan on both sides.
  • Page 26: Faceplate Installation

    INALIZING THE NSTALLATION - For Qualified Installers Only! 4 Install the face following the instructions included with the face. Lopi Discovery and FPX Faces Avalon Avanti Faces NOTE: See the Remove the screws instructions and lock ties used to included hold the door in place.
  • Page 27: Air Shutter Adjustment (If Necessary)

    If the air shutter is in its fully open position, yet the flames remain sooty, shut off gas to the heater and contact your Travis Industries Dealer for a remedy. If the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or "ghost"...
  • Page 28: Operation

    PERATION Before You Begin Read this entire manual before you use your new fireplace (especially the section "Safety Precautions" on pages 2 & 3). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls - See explanation below The Pilot Flame can be found below the back log on the left side.
  • Page 29: Starting The Pilot

    PERATION ONTINUED Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions.
  • Page 30: Starting The Fireplace For The First Time

    PERATION ONTINUED Starting the Fireplace for the First Time Cleaning Gold Surfaces Fingerprints or other marks left on gold surfaces may become etched in place if they are not wiped clean prior to turning the stove on. With the heater cool, clean gold surfaces with denatured alcohol and a soft cloth. Fumes from the Painted Surfaces Curing Burn the heater at a high setting with the blower off for an extended period (up to 48 hours).
  • Page 31: Adjusting The Blower Speed

    PERATION ONTINUED Adjusting the Blower Speed + The blower helps transfer the heat from the fireplace into the room. It will not turn on until the fireplace is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed.
  • Page 32: Maintenance

    AINTENANCE Maintaining Your Fireplace's Appearance Fingerprints or other marks left on the optional gold surface may become etched in place if they are not wiped clean prior to turning the stove on. Clean the gold with denatured alcohol and a soft cloth. ¥...
  • Page 33: Troubleshooting Table

    ROUBLESHOOTING Problem: Possible Cause: Don't Call for Service Until You: Pilot Will Not Light A gas shut off valve is turned off Check all gas shut off valves The gas control knob isn't turned to "PILOT" See "Starting the Pilot Light" Step C The valve control knob isn't pushed in See "Starting the Pilot Light"...
  • Page 34: Troubleshooting

    ROUBLESHOOTING ONTINUED How this Fireplace Works This fireplace was designed with safety as the primary concern. Many of the components inside this fireplace are for safety purposes. Therefore, only certified gas service technicians should service this fireplace. What Turns the Main Burners On and Off This fireplace uses a millivolt system to control its operation (a millivolt is a very small amount of electricity).
  • Page 35: Wiring Diagram

    ROUBLESHOOTING ONTINUED Wiring Diagram Thermopile Piezo Igniter Orange Gas Control Valve Thermocouple Brown White terminal Copper Co-Axial Wire Jumper Wire Green On/Off (Manual Switch Operation) Chassis Blower Ground Green Motor Black White 120 Volt Black Grounded A.C. Power Supply Black Optional Remote Optional...
  • Page 36: Warranty

    At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty.
  • Page 37: Listing Information

    ISTING NFORMATION The listing label can be found on the baseplate of the fireplace behind the access door.
  • Page 38: Optional Equipment

    PTIONAL QUIPMENT Propane Conversion Kit (Part # 98900744) The propane conversion kit should be installed prior to installing the heater and gas inlet (if not, shut off gas and disconnect the gas inlet). Items Needed For Assembly ¥ 1/4" Nutdriver ¥...
  • Page 39 PTIONAL QUIPMENT ONTINUED 3 Remove the burner pan from the burner pan box following the instructions below. Remove the two screws holding the burner box front in place. 1/4" Nutdriver Remove the burner box front. Rotate the burner pan upwards. Slide the burner pan to the left until the fixed shutter disengages from the orifice.
  • Page 40 PTIONAL QUIPMENT ONTINUED 4 Follow the directions below to remove the natural gas orifice. Apply thread sealant to the LP orifice (.0625 dia. - it has ".0625" stamped on it) and tighten in place with a 1/2" open end wrench. Replace the spring.
  • Page 41 PTIONAL QUIPMENT ONTINUED Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice. The propane conversion kit includes a .016Ó (labeled LP 16) or .011Ó (labeled LP 11) pilot orifice. The .016Ó orifice is preferred because it allows for greater pilot adjustment. Orifice Identification: Pull the pilot orifice Remove the pilot...
  • Page 42 PTIONAL QUIPMENT ONTINUED 7 Replace the pilot assembly (follow the instructions in step 6 in reverse order). Make sure the pilot assembly gasket is placed correctly. 8 Replace the rear log shelf (see step 2). Install the logs and embers. Replace the glass. 9 Remove the regulator from the front of the gas control valve.
  • Page 43: Thermostat

    PTIONAL QUIPMENT ONTINUED Thermostat (Part # 99300650) Do not connect 120 VAC to the gas control valve or wiring of this unit. + It is easiest to route the wire prior to installing the fireplace. Route the wire to a location near the gas inlet.
  • Page 44: Remote Control Thermostat

    PTIONAL QUIPMENT ONTINUED Remote Thermostat Do not connect 110-120 VAC to the gas control valve or wiring system of this unit. ¥ Follow the instructions included with the remote thermostat for installation. IMPORTANT OPERATIONAL NOTE FOR REMOTE THERMOSTAT USE: Included with the remote thermostat is a set of instructions that should be given to the homeowner. Please be aware that the remote thermostat has a 1 to 2 minute lag time between the time the thermostat is turned up and the heater turns on.
  • Page 45: Addendum

    DDENDUM Altitude Considerations This fireplace has been tested at altitudes ranging from sea level to 8,000 feet. In this testing we have found that the fireplace, with its standard orifice, burns correctly with just an air shutter adjustment. For information on adjusting the air shutter see page 27 of this manual. Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard.
  • Page 46: Index

    NDEX 271002 Approved Vent Configurations........17 Installation Options ..........5 Adjusting the Blower Speed........31 Items Required for Installation........6 Adjusting the Flame Height........30 Leaking Gas.......See Inst. on Cover Air Shutter Adjustment..........27 Listing Information ..........37 Altitude Considerations.........45 Location of Controls ..........28 Blower Control ............31 Log Set Installation and Removal......25 BTU Input ............5 Maintenance ............32...

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