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WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be
installed in accordance with the manufacturer's instructions and the manufactured home construction
and safety standard, Title 24 CFR, Part 3280.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installer:
After installation give this manual to the home-owner and
explain operation of this heater.
Copyright 2008, T.I.
$10.00
100-01174_002
DVL Insert EF II
Owner's Manual
Featuring the
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028-F-72-5
ANSI Z21.88
• Direct Vent Fireplace Insert
• Masonry or Factory Built (Metal)
Wood-Burning Fireplace
•
Residential or Mobile Home
Travis Industries, Inc.
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
4080123
Burner
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Related Manuals for Travis Industries DVL Insert EF II
Summary of Contents for Travis Industries DVL Insert EF II
- Page 1 DVL Insert EF II Owner's Manual Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-72-5 ANSI Z21.88 • Direct Vent Fireplace Insert • Masonry or Factory Built (Metal) Wood-Burning Fireplace • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Introduction
Or, mail your warranty card to: This serial number will be needed in case you Travis Industries House of Fire require service of any type. 4800 Harbour Pointe Blvd. SW Mukilteo, WA 98275 Save Your Bill of Sale. -
Page 3: Table Of Contents
Vent Connector Removal and Installation ...16 Accent Light .............41 Installation Without Surround Panels ....18 Lower Surround Panel.........43 Surround Panel Installation .........18 Index Installation of the On/Off Switch and Rheostat ..19 Electrical Connection .........19 Index ...............44 © Travis Industries 4080123 100-01174_002... -
Page 4: Safety Precautions
Immediately call a qualified vicinity of this heater. service technician to inspect the appliance and to replace any part of the control system and any gas control wash has been under water. © Travis Industries 4080123 100-01174_002... - Page 5 Instruct everyone in the house Travis Industries, Inc. grants how to shut gas off to the no warranty, implied or stated, appliance and at the gas main for the installation or shutoff valve.
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Page 6: Features And Specifications
36-3/8"* 10x13 Rect. Panels 23-3/4" 31-1/2" 44-3/16"* 8x10 Arch/Rect. Panels 48-3/16"* 10x13 Rect. Panels 14-1/2"* * Includes trim NOTE: on older style panels the 3/8" standoffs are no longer required and may be bent back. 1-1/4"* © Travis Industries 4080123 100-01174_002... -
Page 7: Installation Warnings
Install gas line into the fireplace (do not connect to unit). Position the heater. Connect the gas line and gas vent to the appliance. Install the optional surround panels and trim. Attach the on/off switch. Follow the instructions under "Finalizing the Installation" on page 24. © Travis Industries 4080123 100-01174_002... -
Page 8: Top Convection Deflector
The DVL inserts 14-1/2" into the fireplace. See "Leveling Bolts" for details on leveling the heater. The gas line and shutoff valve should be installed prior to insert placement. © Travis Industries 4080123 100-01174_002... -
Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements
NOTE: To access the rear leveling bolts, remove the burner Use a 1/2” socket wrench (see page 39). (with extension) to adjust the leveling bolts. Rear Leveling Bolt Front Leveling Bolts © Travis Industries 4080123 100-01174_002... -
Page 10: Clearances
If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Maximum Mantel Depth 0” 1” 2” 3” 4” 5” 6” 7” 8” 9” 10”11” 12” 37+” 36” 35” Mantel Height 34” Above Base of Insert (n) 33” 32” 31” © Travis Industries 4080123 100-01174_002... -
Page 11: Face Sizing
Install the face mounting brackets with the included nuts. NOTE: The brackets install with this pair of closely spaced flanges at the top. NOTE: The brackets install into the lower pair of holes on the insert. © Travis Industries 4080123 100-01174_002... -
Page 12: Gas Line Requirements
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4080123 100-01174_002... -
Page 13: Vent Requirements
• Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4080123 100-01174_002... -
Page 14: Vent Restrictor
6-5/8” to 3” & 4” Co- Linear Adapter (Travis Part # 98900124) Inlet Exhaust Use hose-clamps to secure the vent. Alternative Method: use high-temperature silicone and secure with screws. © Travis Industries 4080123 100-01174_002... -
Page 15: Vent Location
Prevents odors from chimney entering room. Block-Off Plate (non-combustible materials) Inlet Masonry Fireplace Z.C. (Metal) Wood-Burning Fireplace NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace. © Travis Industries 4080123 100-01174_002... -
Page 16: Vent Connector Removal And Installation
4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. © Travis Industries 4080123 100-01174_002... - Page 17 Pull on the vent connector rod until the vent connector snaps into place. Slide the vent connector rod in to conceal it. © Travis Industries 4080123 100-01174_002...
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Page 18: Installation Without Surround Panels
Slot for on/off standard screwdriver switch and hole for rheostat Top Trim Right Side Trim Install the top panel so the "L" Bracket two tabs insert into the slots Right Side on the side panels. Trim © Travis Industries 4080123 100-01174_002... -
Page 19: Control Panel
Route the power cord out of the access hole on the right side of the appliance. • Plug the power cord into a grounded 120 Volt outlet (do not remove the grounding pin). • The electrical connection may also be made using the optional Wiring Kit (SKU 97200315). © Travis Industries 4080123 100-01174_002... -
Page 20: Finalizing The Installation
Re-Attaching the Glass Frame: Hang the glass frame on the firebox. While holding in place, attach the upper latches (follow the instructions to the right in reverse). Lift the glass frame slightly and attach the lower latches. © Travis Industries 4080123 100-01174_002... - Page 21 You will need to push slightly to get the latch to insert. Glass Once fully inserted, turn the latch until it is is level. © Travis Industries 4080123 100-01174_002...
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Page 22: Log Set Installation
These bolts insert into the holes in the logs. Top View Do not place logs over burner holes. Note how the front left log is 1” to 1-1/2” space spaced 1/4” to 3/8” off of the burner holes. © Travis Industries 4080123 100-01174_002... - Page 23 Place them near some of the burner holes. The wool glows best when very thin and porous. NOTE: We recommend using very little rock wool, especially in LP or high-altitude installations. © Travis Industries 4080123 100-01174_002...
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Page 24: Steps For Finalizing The Installation
Flames should be blue at the If the flames are over 14" tall or sooty on If the flames are all blue and base, yellow-orange on the top. the ends, open the air shutter. short, close the air shutter. © Travis Industries 4080123 100-01174_002... - Page 25 The flames should burn off of each burner hole. If the heater does not work correctly, contact your dealer for a remedy. 11. Give this manual to the home owner and fully explain the operation of this heater. © Travis Industries 4080123 100-01174_002...
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Page 26: Operation
Flame Adjust Knob This knob controls the flame height from low ("LO") to high ("HI"). The pointer above the knob points to the position this knob is in. © Travis Industries 4080123 100-01174_002... -
Page 27: Starting The Pilot Flame
With the pilot lit, proceed to step “f”. Replace the glass. Turn the gas control knob counter- clockwise to "ON". The pilot is now lit and the heater can be turned on and off. © Travis Industries 4080123 100-01174_002... -
Page 28: Starting The Heater For The First Time
Your heater has an adjustable flame to tailor the look and heat output to your specific needs. It is adjusted by turning the middle dial on the gas control valve. Index Mark Flame Height Adjustment Knob Turn counter-clockwise to adjust the flame higher, clockwise to lower. © Travis Industries 4080123 100-01174_002... -
Page 29: Adjusting The Blower Speed
This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 4080123 100-01174_002... -
Page 30: Maintenance
If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor the blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. © Travis Industries 4080123 100-01174_002... -
Page 31: Troubleshooting Table
See "Adjusting the Flame Height" Short (Under 6") The logs or coals are placed incorrectly See "Log Set Installation" Thin Layer of Soot Improper air shutter adjustment Adjust Air Shutter - contact your dealer Covers the Glass © Travis Industries 4080123 100-01174_002... -
Page 32: How This Heater Works
The thermocouple generates a small durable glass available. It has been amount of electricity. If the pilot flame tested to be extremely resistant to goes out, the gas valve automatically breakage from temperature changes. shuts off all gas. © Travis Industries 4080123 100-01174_002... -
Page 33: Wiring Diagram
Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. -
Page 34: Safety Label
Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 4080123 100-01174_002... -
Page 35: Warranty Warranty
At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. -
Page 36: Optional Equipment
Make sure the mixing tubes slide onto the orifices. NOTE: Mixing Tubes Make sure the burner is fully seated. When in place, the pilot flame must align directly above the burner holes. Orifices © Travis Industries 4080123 100-01174_002... - Page 37 Orifice Identification: LP (Propane) Orifice Use a hex wrench to unscrew the orifice. NG (Natural Gas) Orifice 5/32" Hex NOTE: when re-attaching, this pin lines up with the notch in the pilot hood. © Travis Industries 4080123 100-01174_002...
- Page 38 The pilot flame must contact the thermocouple and unscrewed gas will come out of this port). Clockwise thermopile (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. down as necessary. Standard Screwdriver © Travis Industries 4080123 100-01174_002...
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Page 39: Firebacks
NOTE: make sure the mortar line on the edge of the fireback is positioned on the lower edge. It may be facing inwards or outwards, depending upon which brick pattern is facing outwards. © Travis Industries 4080123 100-01174_002... - Page 40 Restore the fireplace to ceiling (both sides). the correct configuration. Hold the side firebacks at a slight angle and place them into position (both sides). Replace the clip to secure the side fireback (both sides). © Travis Industries 4080123 100-01174_002...
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Page 41: Accent Light
(make sure the gasket is properly aligned). Wire Plate Once the wire plate is in place, pull the excess wire through the grommet, towards the front of the insert. © Travis Industries 4080123 100-01174_002... - Page 42 Accent Light Operation clockwise. NOTE: The accent light responds best when turned to high, then turned down to the desired light level. © Travis Industries 4080123 100-01174_002...
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Page 43: Lower Surround Panel
This holds the clips in place during installation. Attach the panel to the insert following the directions below. Attach the lower surround panel to the inset with the nuts (included with the panel). © Travis Industries 4080123 100-01174_002... -
Page 44: Index Index
Items Packed with the Face .........7 Warranty ............35 Safety Label ............34 Window (Glass) Removal and Installation ....20 Location of Controls..........26 Wiring Diagram ..........33 Log Set Installation ..........22 Yearly Service Procedure ........30 LP Conversion Instructions ........36 Maintaining Your Heater's Appearance....30 © Travis Industries 4080123 100-01174_002...