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Travis Industries DVS GSR Owner's Manual

Green smart (au) inbuilt direct vent fireplace insert
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
•
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
•
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
•
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
•
DO NOT MODIFY THIS APPLIANCE.
•
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
Installer:
After installation give this manual to the home-owner and
explain operation of this heater.
© Copyright 2010, T.I.
$10.00
100-01245_000
DVS GSR (AU) Inbuilt
Owner's Manual
Featuring the
Listed by
AS 4553-2008
GMK10034
IAPMO-R&T OCEANA
• Direct Vent Fireplace Insert
• Masonry or Factory Built (Metal) Wood-
Burning Fireplace
•
Residential or Mobile Home
Dragon Wholesaling Pty. Ltd.
4100105
Burner
Unit 2, 16 Lexington Drive
Bella Vista NSW
Australia 2153

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  • Page 1 DVS GSR (AU) Inbuilt Owner's Manual Featuring the Burner Listed by AS 4553-2008 GMK10034 IAPMO-R&T OCEANA • Direct Vent Fireplace Insert • Masonry or Factory Built (Metal) Wood- Burning Fireplace • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Introduction

    The serial number is below and to the left of the gas control valve. This serial number will be needed in case you require service of any type. Model: DVS GSR Insert Serial Number: Purchase Date: Purchased From: © Travis Industries...

  • Page 3: Table Of Contents

    Vent Requirements ............ 14 Altitude Considerations ........14 Vent Restrictor ............. 15 Vent Installation ............ 15 Vent Location ............16 Vent Configurations ..........16 Vent Connector Removal and Installation .... 17 Surround Panel Installation ........19 © Travis Industries 4100105 100-01245_000...

  • Page 4: Safety Precautions

    Immediately call a qualified vicinity of this heater. service technician to inspect the appliance and to replace any part of the control system that has been under water. © Travis Industries 4100105 100-01245_000...
  • Page 5 Always follow the instructions in this manual. • If the fiber logs become damaged, replace with Travis Industries log set. • Plug the heater into a 240V • Children and adults should grounded electrical outlet. be alerted to the hazards of...

  • Page 6: Features & Specifications

    Fuel: This heater is shipped in natural gas (NG) configuration but may be converted to propane (LP) using a conversion kit. The sticker on top of the gas control valve will verify the correct fuel. © Travis Industries 4100105 100-01245_000...

  • Page 7: Installation Warnings

    Install gas line into the fireplace (do not connect to unit). Position the heater. Connect the gas line and gas vent to the appliance. Install the optional surround panels and trim. Attach the on/off switch. Follow the instructions under "Finalizing the Installation" on page 26. © Travis Industries 4100105 100-01245_000...

  • Page 8: Top Convection Deflector

    The DVS inserts 15-1/8" (384mm) into the fireplace. See "Leveling Bolts" for details on leveling the heater. The gas line and shutoff valve should be installed prior to insert placement. © Travis Industries 4100105 100-01245_000...

  • Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements

    NOTE: To access the rear leveling bolts, remove the burner (see page 45). Use a 1/2” socket wrench (with extension) to adjust the leveling bolts. Rear Leveling Bolt Front Leveling Bolts © Travis Industries 4100105 100-01245_000...

  • Page 10: Clearances

    NOTE: The combustible area above the facing must not protrude more than 3/4" (19mm) from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. © Travis Industries 4100105 100-01245_000...
  • Page 11 The Discovery, Rosario, and Artisan face require re-positioning of the face connector. See the directions below for details. Remove the face connector bracket Re-attach the face connector to the from the heater (on both sides). heater using the forward mounting holes. Face Connector Bracket © Travis Industries 4100105 100-01245_000...

  • Page 12: Mounting The Bedford Face

    This means you must install this with a raised fireplace or raise the insert 1-1/4” above the hearth. To do this you may extend the leveling bolts or place bricks or other non-combustible under the insert. 1-1/4” © Travis Industries 4100105 100-01245_000...

  • Page 13: Gas Line Requirements

    Route the power cord out of the access hole on the right side of the appliance. • Plug the power cord into a grounded 240 Volt outlet (do not remove the grounding pin). • The electrical connection may also be made using the optional Wiring Kit (SKU 97200315). © Travis Industries 4100105 100-01245_000...

  • Page 14: Vent Requirements

    • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4100105 100-01245_000...

  • Page 15: Vent Restrictor

    Alternative Method: use high-temperature silicone and secure with screws. Simpson Duravent 6-5/8" to 3" & 3" Co-Linear Adapter Inlet Exhaust Use hose-clamps to secure the vent. Alternative Method: use high-temperature silicone and secure with screws. © Travis Industries 4100105 100-01245_000...

  • Page 16: Vent Location

    Prevents odors from chimney entering room. Block-Off Plate (non-combustible materials) Inlet Factory Built (Metal) Wood- Masonry Fireplace Burning Fireplace NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace. © Travis Industries 4100105 100-01245_000...

  • Page 17: Vent Connector Removal And Installation

    4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. © Travis Industries 4100105 100-01245_000...
  • Page 18 Pull on the vent connector rod until the vent connector snaps into place. Slide the vent connector rod in to conceal it. © Travis Industries 4100105 100-01245_000...

  • Page 19: Surround Panel Installation

    (see picture to the right). Use the black cover-up labels included in Cover-up Labe the owner’s pack to conceal these holes if (included in not being used for the on/off switch or owner’s pack) optional blower rheostat. © Travis Industries 4100105 100-01245_000...

  • Page 20: Finalizing The Installation

    Hang the glass frame on the firebox. latch bracket. b) While holding in place, attach the upper latches (follow the instructions to the right in reverse). c) Lift the glass frame slightly and attach the lower latches. © Travis Industries 4100105 100-01245_000...
  • Page 21 You will need to push slightly to get the latch to insert. Glass Once fully inserted, turn the latch until it is is level. © Travis Industries 4100105 100-01245_000...

  • Page 22: Log Set Installation

    Place a layer of embers along any visible edges of the burner. Rear Log Placement The rear log has two holes on the bottom. Place the log so the pins on the burner insert into the holes on the log (see photos below). © Travis Industries 4100105 100-01245_000...
  • Page 23 The right log has two holes on the bottom. Place the log so the pin on the burner and the metal bracket next to the pilot insert into the holes on the log (see photos below). © Travis Industries 4100105...
  • Page 24 The left twig has two holes in the bottom of it – for this model, place the log so the left pin on the rear log inserts into the lower hole (see photo below). The bottom of the log rests on the left log. Place the log as shown below. © Travis Industries 4100105 100-01245_000...
  • Page 25 Use a stiff brush to apply a thin layer of rockwool fibers onto the burner. Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions. © Travis Industries 4100105 100-01245_000...

  • Page 26: Steps For Finalizing The Installation

    (see page 28). Battery Holder for Control Panel Lights CONTINUOUS BLOWER ACCENT LIGHT PILOT REMOTE HIGH HIGH GREEN SMART PILOT The remote receiver uses 4 AA batteries. The remote uses 3 AAA batteries. © Travis Industries 4100105 100-01245_000...

  • Page 27: Air Shutter Adjustment

    The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 12. Give this manual to the home owner for future reference and fully explain operation of this heater. © Travis Industries 4100105 100-01245_000...

  • Page 28: Operation

    Press the “ON” button on the transmitter (receiver will beep 4 times). "Beep" "Beep" "Beep" "Beep" "Beep" “Beep” "Beep" Figure 1 NOTE: If power is cut off to the receiver for an extended period of time, you may need to re-synchronize the remote. © Travis Industries 4100105 100-01245_000...

  • Page 29: Starting The Heater For The First Time

    Replace it for easy reference. Swing the access door and control cover down to access the controls on the insert. CONTINUOUS BLOWER ACCENT LIGHT REMOTE PILOT HIGH HIGH GREEN SMART PILOT © Travis Industries 4100105 100-01245_000...

  • Page 30: Direct Operation

    If you wish to adjust the mode settings use the transmitter mode button to adjust the settings (see “Mode Controls” on page 34). The thermostat and burner on/off operating functions will not work on the transmitter. © Travis Industries 4100105 100-01245_000...

  • Page 31: Accent Light

    Frequent On / Off Operation – if you are frequently turning the heater on and off, you may wish to leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay. © Travis Industries 4100105...

  • Page 32: Remote Operation

    When you change thermostat target settings the fireplace will not beep. NOTE: When the receiver batteries start to get low, the receiver will beep intermittently. When the batteries are nearly depleted, the receiver will no longer beep. See “Receiver Batteries” on page 35). © Travis Industries 4100105 100-01245_000...
  • Page 33 Figure 7 NOTE: if the transmitter batteries go dead while in thermostat setting (standard or smart), the appliance will shut off after approximately 24 hours. © Travis Industries 4100105 100-01245_000...
  • Page 34 Comfort Control Mode (see Figure 10). The center display will display either “ON” or “OFF”. This is the comfort control read-out. Use the up button When in comfort to turn on, down button to turn control mode, this off (2 settings). icon will appear darkened. Figure 10 © Travis Industries 4100105 100-01245_000...

  • Page 35: Low Battery Indicator

    Figure 12 Power Outages The remote will work if household current (AC power) is disconnected. The batteries inside the receiver will continue to power the heater but the accent light and blower will not operate. © Travis Industries 4100105 100-01245_000...

  • Page 36: Normal Operating Sounds

    This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 4100105 100-01245_000...

  • Page 37: Maintenance

    Install the three included AAA batteries into the remote (see illustration below). Battery Holder for Control Panel Lights CONTINUOUS BLOWER ACCENT LIGHT PILOT REMOTE HIGH HIGH GREEN SMART PILOT The remote receiver uses 4 AA batteries. The remote uses 3 AAA batteries. © Travis Industries 4100105 100-01245_000...

  • Page 38: Accent Light Replacement

    If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. © Travis Industries 4100105 100-01245_000...

  • Page 39: Troubleshooting Table

    See "Adjusting the Flame Height" (Under 6") The logs or coals are placed incorrectly See "Log Set Installation" Thin Layer of Soot Improper air shutter adjustment Adjust Air Shutter - contact your dealer Covers the Glass © Travis Industries 4100105 100-01245_000...

  • Page 40: Wiring Diagram

    BURNER CONTROL RECEIVER Orange Green Remote Yellow / Green Receiver IPI / CPI White CONTINUOUS (4) AA Batteries PILOT Black/ Black White ADAPTER Black Purple (not used) GREENSMART PILOT Accent Thermodisk Rheostat Light Optional Blower(s) Rheostat © Travis Industries 4100105 100-01245_000...

  • Page 41: Replacement Parts List

    Maintenance Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person.

  • Page 42: Optional Equipment

    Remove the ember trays and burner (see below). Grasp the burner with both hands and lift it straight up and out of the firebox. Remove the manifold cover to access the burner orifices (see below). © Travis Industries 4100105 100-01245_000...
  • Page 43 Screw each LP orifice in so the orifice protrudes 15/16" (24mm) Front (indicating full insertion). Rear 15/16" 24mm Replace the manifold cover. Place two orifice gaskets (included with appliance) on the front orifice (see illustration below). © Travis Industries 4100105 100-01245_000...
  • Page 44 – tighten to 25 Lb-inches. Leak test this area after installation to verify proper installation. Re-attach the wiring. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak- test all gas connections and the gas control valve. © Travis Industries 4100105 100-01245_000...

  • Page 45: Firebacks

    Remove this clip attached to the firebox ceiling (both sides). Hold the side firebacks at a slight angle and place them into position (both sides). Replace the clip to secure the side fireback (both sides). © Travis Industries 4100105 100-01245_000...

  • Page 46: Index

    Warnings ..............4 Location of Controls ............. 29 Window (Glass) Removal and Installation ....20 Log Set Installation ............22 Wiring Diagram ............40 LP Conversion Instructions .......... 42 Maintaining Your Heater's Appearance ......37 © Travis Industries 4100105 100-01245_000...

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