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29
SERVICE SCHEDULE
273
29. 1
Additional
information
Any further work
that
results
from
the
required work or
from the
recommended work must
be
ordered
separately
and
can be invo
iced
separately.
29.2
Required
work
Every 45 operating hours
Every
30
operating hours/after
every
race
Every 15 operating hours
Once
after
1 operating
hour
I
Read
out
the
fau
lt
memory
usi ng
the
KTM
diagnostics
tool.
0
•
I
•
I
•
Check
that
the
electrical
system
is functioning
properl
y.
0
•
I
•
I
•
Check and
charge
the
battery.
•
L
•
J
•
Check
the
front
brake
linings.
(0
p.
139)
I
I
•
I
•
I
•
Check the
rear
brake
linings.
(0
p.
144)
I
I
•
I
•
I
•
Check the
brake
discs.
(1!:!1
p.
118)
I
I
•
I
•
I
•
Check the brake
lines
for
damage
and
leakage.
I
I
•
I
•
I
•
Check
the rear brake
fluid
level.
(0
p.
147)
I
I
•
I
•
I
•
Check the
free
travel
of
the
foot
brake
lever.
(li!ll
p.
146)
I
I
•
I
•
I
•
Check
the
frame
and
swingarm
.
I
I
•
I
•
I
•
Check
the
swingarm bearing
for backlash.
(0
p.
88)
I
I
I
•
I
Check
the
heim
joints
at
the top and bottom
of
the shock
absorber.
•
I
•
I
•
Check
the
tire
condition.
(0
p
.
117)
0
•
L
•
J
•
Check
the
tire
air
pressure.
(
0
p.
117)
0
•
I
•
I
•
Check the
wheel
bearing
for
play.
(0
p.
118)
•
I
•
I
•
Check
the wheel
hubs.
•
I
•
I
•
Check the rim
run-out.
(0
p.
119)
0
•
I
•
I
•
Check the spoke
tension.
(
0
p.
119)
0
•
I
•
I
•
Check the
cha
in
,
rear sprocket
,
motor
sprocket
,
and
chain guide
.
(
!!;!!~
p.
128)
•
I
•
I
•
Check
the
cha in tension.
(1!:!1
p.
126)
0
•
I
•
I
•
Grease al
l
moving
parts (e.g.
side stand, hand
lever,
chain
,
... ) and
check
for
smooth operation
.
•
I
•
I
•
Check/correct
the
fluid level
of
the hydraulic
clutch.
(0
p
.
234)
I
I
•
I
•
I
•
Check
the brake fluid
level
of the
front brake.
(li!ll
p.
141)
L
J
•
L
•
J
•
Check
the free
travel
of the
hand brake
lever.
(I!;!
p. 14 1)
•
I
•
I
•
Check
the
play
of
the
st eering head
bearing.
(
li!ll
p.
54)
0
•
I
•
I
•
Check
the
va
lve
clearance.
(li!ll
p. 255)
0
I
•
I
Check the clutch
.
(0
p.
235)
I
•
I
Change
the
engine
oil
and oil
filter
and
clean the
oil
screens.
(li!ll
p.
24
8
)
0
•
I
•
I
•
Check
all
hoses (e.g.
fuel, cooling, bleeder,
drainage,
etc.) and
sleeves
f or
cracking,
leaks,
and
incorrect rout
-
0
•
I
•
I
•
in g.
Check
the
antifreeze and
coolant
level.
(0
p
. 244)
0
•
I
•
I
•
Check
the
cables
f or damage
and
routing
without sharp
bends.
•
I
•
I
•
Check that the throttle
ca
bles
are
undamaged,
routed
without
sharp
bends,
and
set
correctly.
0
•
I
•
I
•
Clean
the
air
filter
and
air
filter
box.
(!!!;!
p.
99)
I
I
•
I
•
I
•
Change glass fiber yarn
filling
in
the
main
silencer.
(li!ll
p
.
95)
I
•
I
Check the
screws
and nuts
for
tightness.
0
•
I
•
I
•
Check the
head
light
setting.
(li!ll
p. 151)
0
•
I
•
I
•
Change the
fuel
screen.
(li!ll
p.
105)
0
•
I
•
I
•
Check
the fuel
pressure.
(
!!;!!~
p
. 111)
•
L
•
J
•
Check idle.
0
•
I
•
I
•
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