Mitsubishi F5MR1 Manual page 15

Manual transmission
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MANUAL TRANSMISSION (E - W) -
3
5
MD998019
6
E
Mitsubishi Motors Corporation
DISASSEMBLY SERVICE POINTS
AA" BOLT/REAR COVER/O-RING REMOVAL
(1) Remove the bolts and lift off the rear cover carefully to
(2) Remove the O-ring.
AB" BOLT/SHIM/LOCK NUT REMOVAL
1
2
(1) Engage two gears: first engage reverse gear and then
(2) Remove the bolt 1, shim 2 and lock nut 3.
AC" SPRING PIN/5TH SPEED SHIFT FORK/
(1) Support the shift rail assembly and remove the spring
(2) Tap the 5th speed shaft fork 4 together with the
AD" SYNCHRONIZER HUB/SYNCHRONIZER RING/
MD998020
7
(1) Locate bearing puller MD998020 with attachments No.85
8
(2) Pull the synchronizer hub off the shaft.
(3) Remove the 5th speed gear 6, bearing sleeve 7 and
AE" 5TH GEAR WHEEL REMOVAL
(1) Locate gear puller MD998348 over the 5th gear wheel.
(2) Pull the gear wheel off the shaft.
MD998348
May 1995
Transmission
avoid damaging the oil pipe on the rear cover.
push the 5th gear synchronizer sleeve over the 5th speed
gear.
SYNCHRONIZER SLEEVE REMOVAL
pin with spring pin extractor MD998019.
synchronizer 5 off the shift rail assembly.
NOTE
Do not lose the spring pin.
SYNCHRONIZER SPRING/5TH SPEED GEAR/
BEARING SLEEVE/RETAINING RING REMOVAL
under the teeth of the synchronizer hub.
retaining ring 8.
PWEE9508
22A-3-3

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