JUKI AMS-210E-1306 Instruction Manual
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JUKI AMS-210E-1306 Instruction Manual

JUKI AMS-210E-1306 Instruction Manual

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ENGLISH
INSTRUCTION MANUAL
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Summary of Contents for JUKI AMS-210E-1306

  • Page 1 ENGLISH INSTRUCTION MANUAL...

  • Page 2: Table Of Contents

    CONTENTS !. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) 1. SPECIFICATIONS 2. CONFIGURATION 3. INSTALLATION 3-1. Installing the electrical box 3-2. Installing and connecting the power switch 3-3. Installation of the sewing machine head 3-4. Installing the drain receiver and the head support rubber 3-5.
  • Page 3 (2) Changing the intermediate presser height value 2-9. How to use temporary stop (1) To continue performing sewing from some point in sewing (2) To perform re-sewing from the start 2-10. When setting of sewing product is difficult because of interruption of needle tip 41 2-11.
  • Page 4 (4) When the pattern is changed 3-3. Performing copying of pattern 3-4. Performing deletion of pattern 3-5. Sewing (1) Change to the other sewing pattern 3-6. Winding bobin (1) To wind a bobbin while the sewing machine is performing sewing (2) To wind a bobbin independently 3-7.

  • Page 5: Mechanical Section (With Regard To The Sewing Machine)

    !. MECHANICAL SECTION (WITH REGARD TO THE SEWING MACHINE) 1. SPECIFICATIONS Sewing area X (lateral) direction    Y (longitudinal) direction AMS-210E-1306 : 130 mm ×       60 mm AMS-210E-1510 : 150 mm ×       100 mm AMS-210E-2206 : 220 mm ×       60 mm Max. sewing speed 2,700 rpm (When sewing pitch is 3 mm or less) Stich length 0.1 to 12.7 mm (Min.

  • Page 6: Configuration

    2. CONFIGURATION Air regulator (for pneumatic type only) 1 Machine head 2 Wiper switch 3 Temporary stop switch 4 Feeding frame 5 Intermediate presser 6 Thread stand 7 Operation panel (IP-400 or CP-20) 8 Power switch 9 Control box !0 Foot pedal !1 Manual pedal (Excluding pneumatic type) –...

  • Page 7: Installation

    3. INSTALLATION 3-1. Installing the electrical box Install the electrical box on the underside of the table at the location illustrated using round-head bolt 1 , plain washer 2 , spring washer 3 and nut 4 supplied with the machine, and using bolt having hexagonal indentation on the head 5 spring washer 6 and plain washer 7 supplied with the machine.

  • Page 8: Installation Of The Sewing Machine Head

    (2) Connecting the power source cord Voltage specifications at the time of delivery from the factry are indicated on the voltage indication seal. Connect the cord in accordance with the specifications. Voltage caution seal Voltage indication seal (3-phase type only) Rating label –...

  • Page 9: Installing The Drain Receiver And The Head Support Rubber

    3-4. Installing the drain receiver and the head support rubber 1) Fix drain receiver 2 in the installing hole of table 1 with two setscrews 3 . 2) Screw in drain bin 4 to drain receiver 2 . 3) Insert sewing machine drain pipe 5 into drain bin 4 .

  • Page 10: Installing The Throat Plate Auxiliary Cover

    3-6. Installing the throat plate auxiliary cover [When using area 1306] [Area 1306] 1) Temporarily fix throat plate auxiliary cover supports A 2 and B 3 to the machine bed with setscrews (M5) 6 . [When using areas 1510 and 2206] 1) Temporarily fix throat plate auxiliary supports A 2 and B 3 to the machine bed with setscrews (M5) 6 and throat...

  • Page 11: Installing The Panel

    3-7. Installing the panel 1) Installing the IP-400 2) Installing the CP-20 Fix operation panel installing plate 1 to an Fix operation panel installing plate 1 to an optional place on the table with wood screws 2 , optional place on the table with two wood screws and pass the cable through table hole 4 .

  • Page 12: Raising The Machine Head

    3-10. Raising the machine head WARNING : Tilt/raise the sewing machine head with both hands taking care not to allow your fingers to be caught in the head. Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.

  • Page 13: Connecting The Cord

    3-11. Connecting the cord [How to open the control box] Remove four screws 1 fixing the rear cover of the electrical box. When opening the rear cover, pressing it with your hands, slowly open it by approximately 90˚ until it stops as illustrated. Be sure to lend your hand to the rear cover in order not to let the rear Slowly...
  • Page 14 [Wiring diagram of circuit board] White CN14 SDC p.c.b. White CN16 Sewing machine head Gray CN38 Blue CN72 Yellow CN39 CN71 White CN73 White Foot switch CN74 White CN75 White CN47 CN88 White CN51 White MAIN p.c.b. 1306 CN88 White CN51 White 1510...

  • Page 15: Installing The Motor Cover

    CN16 White CN14 White Ground wire CN71 Red CN39 Yellow CN74 White CN31 White CN34 Gray CN51 White CN38 Gray CN52 White CN72 CN75 White Blue CN47 White CN73 White CN84 Black 3-12. Installing the motor cover – 11 –...

  • Page 16: Managing The Cord

    3-13. Managing the cord Slack 1) Fix the cords with cords setting plate 1 in the state that the cords are slack to such an extent that stress is not applied to the cords even when the machine head is tilted as shown in the figure. 3-14.

  • Page 17: Installing The Air Hose (Pneumatic Type Only)

    4) Fix the air tube using cable clip 9 supplied with the machine as accessories. (For the setscrew, use setscrew !0 fixing the motor cover.) – 13 –...

  • Page 18: Installing The Eye Protection Cover

    3-16. Installing the eye protection cover WARNING : Be sure to attach this cover to protect the eyes from the disperse of needle breakage. Use eye protection cover 1 after securely attaching it on face plate cover 3 with screw 2 . 4.

  • Page 19: Attaching The Needle

    4-2. Attaching the needle WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Loosen setscrew 1 and hold needle 2 with the long groove facing toward you. Then fully insert it into the hole in the needle bar, and tighten setscrew 1 .

  • Page 20: Installing And Removing The Bobbin Case

    4-4. Installing and removing the bobbin case WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Open hook cover 1 . 2) Raise latch 3 of bobbin case 2 , and remove the bobbin case.

  • Page 21: Adjusting The Thread Tension

    4-6. Adjusting the thread tension If thread tension controller No. 1 1 is turned clockwise, the length of remaining thread on the needle after thread trimming will be shorter. If it is turned counterclockwise, the length will be longer. Shorten the length to an extent that the thread is not slipped off.

  • Page 22: Intermediate Presser Height

    4-7. Intermediate presser height When raising the intermediate presser height, turn the pulley by hand to lower the needle bar, and confirm that the needle bar does not interfere with the intermediate presser. (When using DP X 5 needle, use the sewing machine with the height of 3.5 mm or less.) [IP-400] Press INTERMEDIATE PRESSER SETTING button A and adjust...

  • Page 23: Adjusting The Thread Take-Up Spring

    4-8. Adjusting the thread take-up spring 1) Adjusting the stroke Loosen setscrew 2 , and turn thread tension asm. 3 . Turning it clockwise will increase the moving amount and the thread drawing amount will increase. 2) Adjusting the pressure Increase To change the pressure of the thread take- Decrease...

  • Page 24: Needle Thread Clamp Device

    5-2. Needle thread clamp device By actuating the needle thread clamp device, trouble of sewing at the high-speed start (needle thread slip-off, stitch skipping or needle thread stain) is prevented, and can reduce gathering (bird's nest) of needle thread on the wrong side of cloth while keeping stable sewing. Needle thread clamp device operates in the state that thread clamp display LED is lit, and does not operate when it goes off.
  • Page 25 (1) When with thread clamp (motion), use the sewing machine after adjusting the needle thread length at the start of sewing to 40 to 50 mm. When the needle thread length is too long, the needle thread end held with the needle thread clamp may be rolled in the seams. 1) In case of with the needle thread clamp, the standard of the length of needle thread is 40 to 50 mm.

  • Page 26: Operation Section (With Regard To The Panel)

    @.OPERATION SECTION (WITH REGARD TO THE PANEL) 1. PREFACE * 6 kinds of service patterns are contained in the smart media of the accessories. EHS,EHL EHS,EHL Kind ESS,ESL (Vinyl leather) (Denim) Area ø 36 Pitch 3.6mm ø 30 Pitch 3 mm ø...
  • Page 27 3) Folder structure of the smart media Store each file in the directories below of the smart media. Smart media drive VDATA VD00 . VDT Store vector format data. VD00 . VDT AMS0 . M3 Store M3 data. AMS0 . M3 SDATA SD00 .
  • Page 28 4) Inserting direction of the smart media Insert the smart media in the direction as shown in the figure for both IP-400 and the CP-20. Smart media Smart media 1 After completion of setting of the card, close the smart media cover. By closing the cover, it is possible to perform communication.

  • Page 29: When Using

    2. WHEN USING IP-400 2-1. Name of each section of IP-400 (Front) (Right side) Touch panel・LCD display section READY key Changeover of the data input screen and → the sewing screen can be performed. INFORMATION key Changeover of the data input screen and →...

  • Page 30: Buttons To Be Used In Common

    2-2. Buttons to be used in common The buttons which perform common operations in each screen of IP-400 are as follows : CANCEL button This button closes the pop-up screen. → In case of the data change screen, the data being changed can be cancelled.

  • Page 31: Basic Operation Of

    2-3. Basic operation of IP-400 1 Turn ON the power switch When the power is turned ON first, the language selection screen is displayed. Set the language you use. (It is possible to change with Memory switch U500.) When ending the selection screen with CANCEL button or ENTER button without performing...
  • Page 32 3 Start sewing. Start sewing referring to "!-5-1. Sewing". * For the screen, refer to "@-2-4. LCD display section at the time of sewing shape selection". 1. When using the exclusive presser, confirm the pattern shape for safety's sake. Should the pattern protrude from the feeding frame, needle interferes with the feeding frame during sewing, and there is a danger of needle breakage or the like.

  • Page 33: Lcd Display Section At The Time Of Sewing Shape Selection

    2-4. LCD display section at the time of sewing shape selection (1) Sewing shape data input screen Button and display Description PATTERN BUTTON Pattern button new register screen is displayed. “@-2-15. Performing new register of pattern button”. / Refer to NEW REGISTER button USERS’...
  • Page 34 Button and display Description SEWING SHAPE NO. display Kind and No. of the sewing shape being selected at present is displayed. There are 4 kinds below of the kinds of sewing shape. : Users' pattern : Vector format data : M3 data : Sewing standard format * Be sure to use the smart media that has been formatted with IP-400.

  • Page 35: Sewing Screen

    (2) Sewing screen Button and display Description PATTERN MOVE button Feeding frame is lowered and the pattern move screen is displayed. → Refer to “@ -2-10. When setting of sewing product is difficult because of interruption of needle tip”. THREAD CLAMP button Effective/ineffective of the thread clamp is selected.
  • Page 36 Button and display Description SEWING SHAPE NO. display Kind and No. of the sewing shape being selected at present is displayed. There are 4 kinds below of the kinds of sewing shape. : Users' pattern : Vector format data : M3 data : Sewing standard format * Be sure to use the smart media that has been formatted with IP-400.

  • Page 37: Performing Sewing Shape Selection

    2-5. Performing sewing shape selection 1 Display the data input screen. Only in case of the data input screen (blue), the selection of sewing shape can be performed. In case of the sewing screen (green), press READY key and display the data input screen (blue).
  • Page 38 5 Select the sewing shape. When UP or DOWN SCROLL button G is pressed, the SEWING SHAPE buttons H are changed over in order. Here, press the SEWING SHAPE button you desire to select. The details of the selected shape is displayed at the upper part of the screen.

  • Page 39: Changing Item Data

    2-6. Changing item data 1 Display the data input screen. In case of the data input screen, the change of item data can be changed. In case of the sewing screen (green), press READY switch to display the data input screen (blue). * Thread tension value can be changed even in the sewing screen.
  • Page 40 For example, input X scale rate. Press A to display the item data input screen. 3 Input the data. Input the value you desire with ten keys and + / – keys F . 4 Determine the data. When ENTER button G is pressed, the data is determined.

  • Page 41: Checking Pattern Shape

    2-7. Checking pattern shape WARNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

  • Page 42: Performing Modification Of Needle Entry Point

    2-8. Performing modification of needle entry point Thread tension value and intermediate presser height of the needle entry point can be changed. (1) Changing the thread tension value Press THREAD TENSION button A in the sewing screen to display the thread tension setting screen. Press THREAD TENSION SELECTION button B to display the thread tension command selection screen.

  • Page 43: Changing The Intermediate Presser Height Value

    (2) Changing the intermediate presser height value Press INTERMEDIATE PRESSER button A in the sewing screen to display the intermediate presser foot height reference value setting screen. Press INTERMEDIATE PRESSER SELECTION button B to display the intermediate presser height increase/ decrease value selection screen.

  • Page 44: How To Use Temporary Stop

    When TEMPORARY STOP switch 1 is pressed during sewing, the sewing machine can be stopped. At this time, the error screen is displayed to inform that the stop switch has been pressed. (1) To continue performing sewing from some point in sewing 1 Release the error.

  • Page 45: To Perform Re-Sewing From The Start

    (2) To perform re-sewing from the start 1 Release the error. Press RESET button A to release the error and the sewing screen is displayed. 2 Perform thread trimming. Press THREAD TRIM button B to perform thread trimming. When PRESSER UP button G is pressed, the presser goes up.

  • Page 46: Winding Bobbin Thread

    2 Move the pattern. Lower the presser, and input the move direction with DIRECTION key B . 2-11. Winding bobbin thread (1) When performing winding bobbin thread while performing sewing Thread the bobbin winder and wind the bobbin thread onto the bobbin as illustrated in the figure. (2) When performing winding bobbin thread only 1 Display the bobbin winding screen.

  • Page 47: Using Counter

    2-12. Using counter (1) Setting procedure of the counter 1 Display the counter setting screen. Press switch and the COUNTER SETTING button A is displayed on the screen. When this button is pressed, the counter setting screen is displayed. 2 Selection of kinds of counters This sewing machine has two kinds of counters, i.
  • Page 48 3 Change of counter set value In case of the sewing counter, press button D and in case of the No. of pcs. counter, press button E and the set value input screen is displayed. Here, input the set value. When “0”...

  • Page 49: Count-Up Releasing Procedure

    (2) Count-up releasing procedure When the count-up condition is reached during sewing work, the count-up screen is displayed and the buzzer beeps. Press CLEAR button A to reset the counter and the screen returns to the sewing screen. Then the counter starts counting again. (3) How to change the counter value during sewing 1 Display the counter value change screen.

  • Page 50: Performing New Register Of Users' Pattern

    2-13. Performing new register of users’ pattern 1 Display the data input screen. Only in case of the data input screen (blue), new register of the pattern can be performed. In case of the sewing screen (green), press READY switch and display the data input screen (blue).

  • Page 51: Naming Users' Pattern

    2-14. Naming users’ pattern As many as 14 characters can be inputted in each users' pattern. 1 Display the data input screen. Only in case of the data input screen (blue) at the time of pattern button selection, it is possible to input the name of pattern button.

  • Page 52: Performing New Register Of Pattern Button

    2-15. Performing new register of pattern button 1 Display the data input screen. Only in case of the data input screen (blue), new register of the pattern button can be performed. In case of the sewing screen (green), press READY switch and display the data input screen (blue).

  • Page 53: Lcd Display Section At The Time Of Pattern Button Selection

    2-16. LCD display section at the time of pattern button selection (1) Pattern button data input screen Button and display Description PATTERN BUTTON Pattern button copy screen is displayed. COPY button / Refer to “@-2-19. Copying pattern button”. PATTERN BUTTON Pattern button name input screen is displayed. NAME SETTING button / Refer to “@-2-14.
  • Page 54 Button and display Description SEWING SHAPE NO. Sewing shape which is registered to the pattern button No. being selected is displayed. There are 4 kinds below of the kinds of sewing shape. : Users' pattern : Vector format data : M3 data : Sewing standard format * Be sure to use the smart media that has been formatted with IP-400.

  • Page 55: Sewing Screen

    (2) Sewing screen Button and display Description 2-STEP STROKE display 2-step stroke value registered to the pattern button No. during sewing is displayed. PATTERN BUTTON NAME Character which is registered to the pattern button No. display being sewn is displayed. X SCALE RATE display Scale rate in X direction which is registered to the pattern button No.
  • Page 56 Button and display Description PRESSER DOWN button Presser can be lowered and the presser down screen is displayed. To raise the presser, press the presser up button displayed in the presser down screen. RETURN TO ORIGIN button Presser is returned to the start of sewing and is raised at the time of temporary stop.

  • Page 57: Performing Pattern Button No. Selection

    2-17. Performing pattern button No. selection (1) Selection from the data input screen 1 Display the data input screen. In case of the data input screen (blue), it is possible to select the pattern button No. In case of the sewing screen (green), press READY switch to display the data input screen.

  • Page 58: Selection By Means Of The Shortcut Button

    (2) Selection by means of the shortcut button WARNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp.

  • Page 59: Changing Contents Of Pattern Button

    2-18. Changing contents of pattern button 1 Display the data input screen at the time of pattern button selection. Only in case of the data input screen (blue) at the time of pattern selection, it is possible to change the contents of pattern.

  • Page 60: Copying Pattern Button

    4 Determine the change of item data For example, input X scale rate. Press B to display the item data input screen. Input the value you desire with the ten keys or + or – key K . When ENTER button L is pressed, the data is determined.

  • Page 61: Changing Sewing Mode

    3 Select the pattern No. of copy source. Select the pattern button No. of copy source from the pattern button list button B . Next, press COPY DESTINATION INPUT button C and the copy destination input screen is displayed. 4 Input the pattern No. of copy destination. Input the pattern button No.

  • Page 62: Lcd Display Section At The Time Of Combination Sewing

    2-21. LCD display section at the time of combination sewing The sewing machine is capable of sewing in order by combining the plural pattern data. As many as 30 patterns can be inputted. Use this function when sewing plural different shapes on the sewing product. In addition, it is possible to register as many as 20 of the combination sewing data.
  • Page 63 Button and display Description COMBINATION DATA NO. Combination data No. being selected is displayed in the button. When the SELECTION button button is pressed, the combination data No. selection screen is displayed. SEWING ORDER display Sewing order of the inputted pattern data is displayed. When the screen is changed over to the sewing screen, the pattern which is sewn first is displayed in blue color.

  • Page 64: Sewing Screen

    (2) Sewing screen Button and display Description COMBINATION DATA NAME Name which is inputted in the combination data being selected is displayed. display THREAD CLAMP button Effective/ineffective of thread clamp is selected. : Thread clamp ineffective : Thread clamp effective PRESSER DOWN button Presser can be lowered and the presser down screen is displayed.
  • Page 65 Button and display Description SEWING ORDER ADVANCE Pattern to be sewn can be advanced by one. button TOTAL NUMBER OF Total number of patterns which is registered to combination No. being sewn REGISTERS display is displayed. TOTAL NUMBER OF STITCHES Total number of stitches of sewing shape being sewn is displayed.

  • Page 66: Performing Combination Sewing

    2-22. Performing combination sewing First, change the sewing mode to the combination sewing before performing setting. / Refer to “@-2-20. Changing sewing mode”. (1) Selection of combination data 1 Display the data input screen. Only in case of the data input screen (pink), it is possible to select the combination data No.

  • Page 67: Changing Memory Switch Data

    2 Display the pattern No. selection screen. When PATTERN SELECTION button A is pressed, the pattern No. selection screen is displayed. 3 Select the pattern No. When UP/DOWN SCROLL button B is pressed, pattern No. buttons C which have been registered are changed over in order.

  • Page 68: Using Information

    No. in pink color such as is put on the data items to   change numerals and the set value can be changed with D buttons displayed in the change screen. No. in blue color such as is put on the data items to select pictographs and the pictographs displayed in the change screen can be selected.

  • Page 69: Observing The Maintenance And Inspection Information

    (1) Observing the maintenance and inspection information 1 Display the information screen. When information key A of the switch seat section is pressed in the data input screen, the information screen is displayed. 2 Display the maintenance and inspection information screen.

  • Page 70: Releasing Procedure Of The Warning

    4 Display the threading diagram. When threading button G displayed in the maintenance and inspection screen is pressed, the needle thread threading diagram is displayed. Observe it when performing threading. (2) Releasing procedure of the warning When the designated inspection time is reached, the warning screen is displayed.
  • Page 71 2 Display the production control screen. Press production control screen display button B in the information screen. The production control screen is displayed. Information on the following 5 items is displayed in the production control screen. A : Existing target value Number of pieces of the target of products at the present time is automatically displayed.

  • Page 72: Performing Setting Of The Production Control Information

    (4) Performing setting of the production control information 1 Display the production control screen. Display the production control screen referring to "@-2-24.(3) Observing the production control information". 2 Input the final target value. First, input the number of pieces of the target of production in the process to which sewing is performed from now on.
  • Page 73 5 Start the count of number of pieces of production. When START button I is pressed, the count of number of pieces of production is started. 6 Stop the count. Display the production control screen referring to "@-2-24.(3) Observing the production control information".

  • Page 74: Observing The Working Measurement Information

    (5) Observing the working measurement information 1 Display the information screen. When information key A of the switch seat section is pressed in the data input screen, the information screen is displayed. 2 Display the working measurement screen. Press working measurement screen display button in the information screen.
  • Page 75 4 Start the measurement. When START button D is pressed, measurement of each data is started. 5 Stop the count. Display the working measurement screen referring to 1) and 2) of "@-2-24.(5) Observing the working measurement information". STOP switch E is displayed when the measurement is being performed.

  • Page 76: Using Communication Function

    It is the data of needle entry point created with PM-1, and the data format VD00XXX.VDT Vector format data that can be operated in common between JUKI sewing machines. Pattern data of AMS-210D series M3 data AMS0XXX.M3 Sewing standard format Data of sewing standard format SD00XXX.DAT...

  • Page 77: Performing Communication By Using The Smart Media

    (2) Performing communication by using the smart media For handling way of the smart media, read "@-1. PREFACE". (3) Performing communication by using RS-232C [ Setting procedure ] It is possible to send and receive the data, by using RS-232C cable, with the personal computer or the like.

  • Page 78: Take-In Of The Data

    (4) Take-in of the data 1  Display the communication screen. When communication switch A of switch seat section is pressed in the data input screen, the communication screen is displayed. 2  Select the communication procedure. There are four communication procedures as described below. B Writing data from smart media to panel C Writing data from personal computer (server) to panel D Writing data from panel to smart media...

  • Page 79: Taking In Plural Data Together

    (5) Taking in plural data together It is possible for vector data, M3 data and sewing standard format data to select plural writing data and write them together. Pattern No. of writing destination will become the same No. of the selected data It is not possible for the No.
  • Page 80 Data No. during communication, total number of writing data and number of data that have ended the data communication are displayed in the during communication screen. When performing writing to the pattern No. which already exists, the overwriting confirmation screen is displayed before writing.

  • Page 81: Performing Formatting Of The Smart Media

    2-26. Performing formatting of the smart media When re-formatting the smart media, be sure to perform it with IP-400. The smart media that is formatted with the personal computer cannot be read with IP-400 and the CP-20. 1 Display the smart media format screen. When MODE key is held pressed for three seconds, smart media format button...

  • Page 82: When Using

    3. WHEN USING CP-20 3-1. Name of each section of CP-20 1 “Ready” key 8 Item selection LED LEDs of the selected items light up. This key changes over the setting state from the panel to the sewing state where the sewing machine actually operates.

  • Page 83: Operation Of Cp-20 (Basic)

    3-2. Operation of CP-20 (Basic) Store the vector format data to the specified folder referring to "@-1-3) Folder structure of the smart media". Properly insert the smart media and securely close the lid of the cover. Be sure to use the smart media that has been formatted with IP-400. For the formatting procedure of the smart media, refter to "@-2-26.
  • Page 84 4 Setting of the Y scale (Example : when setting 100.0%) Press the key to indicate the item “Y Scale” Press key, and set the ratio within the range of 1.0% to 400.0%. 5 Setting of the max. sewing speed limitation (Example : when setting 400 rpm) Press the key to indicate the item “Speed”...

  • Page 85: Checking The Contour Of A Sewing Pattern

    8 Finish of setting 1) Press the key. 2) After the work clamp feet have moved and gone up, the sewing LED lights up, and the sewing is ready. 1. When the data is changed, press to confirm the change. 2.

  • Page 86: Performing Modification Of The Needle Entry Point

    (3) Performing modification of the needle entry point When commands of thread tension or intermediate presser height exist in the needle entry point of the shape confirmation and during temporary stop, those values can be modified. • Changing the thread tension reference value Press key in the ready state to select the thread tension.
  • Page 87 • C h a n g i n g t h e i n t e r m e d i a t e p r e s s e r reference value Press key in the ready state to select the intermediate presser.

  • Page 88: When The Pattern Is Changed

    (4) When the pattern is changed When X/Y enlargement/reduction ratio, thread tension value, and intermediate presser height of the data of the vector format are changed, and key is pressed, the display is in the pattern No. selection state as shown in the figure.

  • Page 89: Performing Deletion Of Pattern

    Next, set No. of the copy destination. Select pattern No. of the copy destination with key or key. Here vector format data 1 to 999 and users' pattern 1 to 200 can be selected. A is displayed to the No. which is not registered yet, and 0 is displayed to the No.

  • Page 90: Sewing

    The deletion confirmation state is produced. When executing the deletion without change, press key, and when canceling, press key. 3-5. Sewing * For the sewing procedure, see "!-5-1. Sewing". (1) Change to the other sewing pattern WARNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern. If the sewing pattern extends outside the work clamp feet, the needle will interfere with the work clamp feet during sewing, causing dangerous troubles including needle breakage.

  • Page 91: Winding Bobin

    3-6. Winding bobbin (1) To wind a bobbin while the sewing machine is performing sewing Thread the bobbin winder and wind the bobbin thread onto the bobbin as illustrated in the figure. (2) To wind a bobbin independently WARNING : Make sure without fail of the contour of the sewing pattern after selection of the sewing pattern.

  • Page 92: Operation Of Cp-20 (Advanced)

    3-7. Operation of CP-20 (Advanced) (1) Performing sewing using the pattern keys ( When registering the patterns already registered (No. 1 to 200) to P1 to P25, calling of the pattern can be performed with one-touch without selecting by scrolling of pattern No. It is possible to change and register enlargement/reduction ratio, max.
  • Page 93 Press key and set as follows with key. X Scale rate : “50.0”%, Y Scale rate : “80.0”%, Max. speed limitation : “2000” rpm, Thread tension : “50” Presser height : “0” Press key and “X Scale rate ” indication becomes 0.0. Traveling amount in X direction can be set in 0.1 mm unit.

  • Page 94: Sewing Operation

    (3) Sewing operation Operation example : After performing sewing with the contents of the registered P2, perform sewing with the contents of P3. Turn ON the power switch. Press the key. Press the key, and when the sewing LED lights up, the work clamp foot goes up after it has moved.

  • Page 95: Performing Sewing Using The Combination Function

    3-8. Performing sewing using the combination function By arranging in the order of use of the pattern register (P1 to P25) which have been already registered and registering in C1 to C20, the sewing pattern will change in the order every time the sewing machine finishes the sewing.

  • Page 96: Sewing Operation

    (2) Sewing operation Operation example : Perform sewing with the contents of the registered C1. Turn ON the power switch. Set the pattern No. to “C1-1 ” using the key. Scroll as follows : / 0 / S1 to S999 / 1 to 200 / P1 to P50   C1 to C20 , P1 to P50 , Press the key.

  • Page 97: When Using As "Bobbin Thread Counter

    3-9. When using as "bobbin thread counter" The production counter can be used as the bobbin thread counter. In case a same sewing pattern is sewn in repetition, the sewing machine will stop sewing when the number of times (the specified number) that can be sewn with a bobbin is reached.

  • Page 98: Start And Change Of The Memory Switch

    3-10. Start and change of the memory switch The sewing machine operation can be changed by changing the setting of the memory switch. When key is pressed in the state that the sewing LED is put out, the memory switch setting mode is obtained.

  • Page 99: Correspondence Table Of Led And 7-Segment Display

    3-11. Correspondence table of LED and 7-segment display Lit LED 7-segment display Description Data being read is displayed when turning ON the power. Smart media pattern display Example) Smart media pattern 2 Smart media pattern display Example) Smart media pattern 3 P a t t e r n i n t h e s m a r t media is indicated.
  • Page 100 7-segment display Lit LED Description Bobbin winder (When presser goes up.) Bobbin winder (When presser comes down.) Thread tension command input position Example) 100 It is indicated that thread tension command is inputted in the current position. Intermediate presser command input position Example) 1.5mm It is indicated that intermediate presser command is inputted in the current position.
  • Page 101 7-segment display Description Lit LED When copy destination No. is set. Example) Users’ pattern 8 It is indicated that pattern No. to be copied is being selected. When copy destination No. which has been set already exists. Example) Users’ pattern 200 It is indicated when copy destination pattern No.

  • Page 102: Memory Switch Data List

    4. MEMORY SWITCH DATA LIST Memory switch data are the motion data that the sewing machine has in common and the data that operate on all sewing patterns in common. 4-1. Data list Setting range Item Edit unit 200 to 2700 Maximum sewing speed 100rpm 200 to 1500...
  • Page 103 Setting range Item Edit unit Operation panel key lock mode (CP-20 only) 0 : Normal 1 : X enlarging / Y enlarging / speed Item skip Counter motion selection (CP-20 only) 0 : Sewing UP counter 1 : Bobbin thread DOWN counter Height of eight of presser at the time 50 to 90 of 2 step scrolling...
  • Page 104 Item Setting range Edit unit Presser lifting motion at the end of sewing can be set. 0 : With presser up 1 : Without presser up Origin retrieval can be performed every time after end of sewing (other than combination sewing) 0 : Without origin retrieval 1 : With origin retrieval Origin retrieval in combination sewing can be set.
  • Page 105 Item Setting range Edit unit 800 to 2000 100rpm Bobbin winding speed can be set. Motion method of wiper can be selected. 0 : Invalid 1 : Magnet type wiper Unit of sewing shape size change can be selected. Function for IP-400 only 0 : %input 1 : Actual size input Thread tension output time...
  • Page 106 Item Setting range Edit unit Feeding frame control : pedal open/close 0 to 99 (At the time of control by motor) 0 : 1-step 1 : 2-step stroke (Lowering again with presser switch) 2 : 2-step stroke (Starting re-lowering with start switch) 3 : 3-step stroke (Intermediate / re-lowering / lifting with presser switch 1) 4 to 99 : 1-step...
  • Page 107 Item Setting range Edit unit Pedal SW1 with/without latch 0 : Without 1 : With Pedal SW2 with/without latch 0 : Without 1 : With Pedal SW3 with/without latch 0 : Without 1 : With Pedal SW4 with/without latch 0 : Without 1 : With Enlarging/reducing function mode (CP-20 : increasing/decreasing of pitch only)
  • Page 108 Setting range Item Edit unit Selection of needle upper dead point at the time of origin retrieval/return to origin 0 : Without 1 : With Temporary stop : thread trimming operation 0 : Automatic thread trimming 1 : Manual (Thread trimming by turning Stop SW ON again) Main motor X/Y feed synchronized control : speed/pitch 0 : 2700rpm/3.
  • Page 109 Setting range Item Edit unit Intermediate presser : wiper sweeping position 0 : Sweeping above intermediate presser 1 : Sweeping above intermediate presser (position where intermediate presser lowers most) 2 : Sweeping below intermediate presser With/without air pressure detection 0 : Without 1 : With Intermediate presser DOWN position setting 0 to 7.0mm...

  • Page 110: Initial Value List

    4-2. Initial value list Initial value Item SS/HS SL/HL SL/HS SL/HL 1306 1306 1510 2206 Maximum sewing speed 2700 Sewing speed of 1st stitch (In case of with thread clamp) 1500 Sewing speed of 2nd stitch (In case of with thread clamp) 2700 Sewing speed of 3rd stitch (In case of with thread clamp) 2700...
  • Page 111 Initial value Item SS/HS SL/HL SL/HS SL/HL 1306 1306 1510 2206 Thread trimming can be prohibited. Route of return to origin by return to origin button can be selected. Bobbin winding speed can be set. 1600 Motion method of wiper can be selected. Unit of sewing shape size change can beselected.

  • Page 112: Error Code List

    5. ERROR CODE LIST Error code Description of error How to recover Place of recovery E007 Machine lock Tu r n O F F Main shaft of the sewing machine fails to rotate due the power to some trouble. E008 Head connector abnormality Tu r n O F F Memory of machine head cannot be read.
  • Page 113 Description of error How to recover Place of recovery Error code Type of EEP-ROM is different. Previous E018 When the mounted EEP-ROM is different in type. screen File size over Possible Previous E019 File is too large. to re-start screen after reset.
  • Page 114 Error code Description of error How to recover Place of recovery E043 Possible Enlarging error Data input to re-start Sewing pitch exceeds Max. pitch. screen after reset. Pattern data error E045 Possible Data input to re-start screen after reset. Stop switch E050 Possible Step...
  • Page 115 Description of error How to recover Place of recovery Error code E306 Thread clamp position error Turn OFF Thread clamp unit is not in the regular position. the power. E307 External input command time out error Possible Data input Input is not performed for a fixed period of time with to re-start screen the external input command of vector data.
  • Page 116 Description of error How to recover Place of recovery Error code Turn OFF Main shaft motor IPM abnormality E901 the power. When IPM of servo control p.c.b. is abnormal. Turn OFF Stepping motor power abnormality E903 the power. When stepping motor power of SERVO CONTROL p. c.
  • Page 117 Description of error How to recover Place of recovery Error code E917 Possible Communication failure between operation panel to re-start and personal computer after reset. When abnormality occurs in data communication. E918 Turn OFF MAIN p. c. b. overheat the power. Overheat of MAIN p.

  • Page 118: Maintenance Of Sawing Machine

    #. MAINTENANCE OF SAWING MACHINE 1. MAINTENANCE 1-1. Adjusting the height of the needle bar (Changing the length of the needle) WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.
  • Page 119 2) Loosen setscrew 1 in the driver. Drawing bobbin case opening lever hook 2 toward you, open it to the right and left until bobbin case opening lever 3 comes off. At this time, be careful not to let shuttle 4 come off and fall. 3) Adjust so that the point of shuttle 4 meets the center of needle 5 , and that a clearance of 0 0 mm...

  • Page 120: Adjusting The Height Of The Feeding Frame

    1-3. Adjusting the height of the feeding frame WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Loosen screws 2 located on the right and left sides of feed bracket 1 .

  • Page 121: The Moving Knife And Counter Knife

    1-5. The moving knife and counter knife 1) Loosen adjusting screw 1 so that a clearance of 18.5 mm is provided between the front end of the throat plate and the top end of thread 1.0 mm Throat plate trimmer lever, small 3 . To adjust, move the moving knife in the direction of arrow.

  • Page 122: Draining Waste Oil

    1-8. Draining waste oil When polyethylene oiler 1 becomes filled with oil, remove polyethylene oiler 1 and drain the oil. 1-9. Amount of oil supplied to the hook Loosen setscrew 1 and remove setscrew 1 . When screwing in adjustment screw 2 , the amount of oil of oil pipe, left 4 can be reduced.

  • Page 123: Changing The Voltage Of 100,/200V

    1-11. Changing the voltage of 100,/200V WARNING : To prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, carry out the work after turning OFF the power switch and a lapse of 5 minutes or more. To prevent accidents caused by unaccustomed work or electric shock, request the electric expert or engineer of our dealers when adjusting the electrical components.

  • Page 124: Replenishing The Designated Places With Grease

    1-12. Replenishing the designated places with grease * Perform grease supplement when the errors below are displayed or once a year (either one which is earlier). After performing grease supplement, call memory switch No. 245 and set the value to "0" with the reset key. When the sewing machine has been used for a certain number of times of sewing, error code No.
  • Page 125 (2) Replenishing the oscillator pin section with grease Tilt the machine head and remove the grease cover 1 . Fill joint 4 supplied as accessories with grease from the grease tube. Remove setscrew 3 in oscillator gear 2 and screw in joint 4 into the screw hole. Screw in screw 5 supplied as accessories to the joint and replenish there with the grease.

  • Page 126: Troubles And Corrective Measures (Sewing Conditions)

    1-13. Troubles and corrective measures (Sewing conditions) Trouble Cause Corrective measures Page 1. The needle 1 Stitches are slipped at the start. ™  Adjust the clearance between the needle thread slips off at and the shuttle to 0.05 to 0.1 mm. the start of bar- ™ ...
  • Page 127 Trouble Cause Corrective measures Page 5. Stitch skipping 1 T h e m o t i o n s o f t h e n e e d l e ™ Correct the positions of the needle and often occurs. and shuttle are not properly shuttle.

  • Page 128: Optional

    2. OPTIONAL 2-1. Table of Needle hole guide Part No. Size (mm) Remarks B242621000A ø 1.6 Standard for S specification B242621000B ø 2.0 Standard for H specification B242621000C ø 1.6 Optional for knits B242621000D ø 2.4 Optional for heavy-weight materials B242621000F ø...

This manual is also suitable for:

Ams-210e-1510Ams-210e-2206

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