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EN
5. Connect the wire of the communications protocol (CP) wire
(orange) to the CP snap-in terminal on the left of the power
input connector as shown in Fig. 10 – interface B.
6. Insert the second cable clamp (Fig. 8 – part B) into the slot
as shown in Fig. 11. Make sure that the charging cable
isolation jacket is at least 0.5 inch / 1.3 cm above the clamp.
Fasten the clamp with the screws (( ⁄
13 mm)) supplied using a Torx T6 screwdriver and apply a
torque setting of 0.4 Nm / 3.5 in-lbs (see Fig. 12).
7. Use a 1
9
/
inch (29 mm) wrench (torque: 4 Nm / 35.4 in-
lbs.) to fasten the bend relief.
CAUTION
The two small, near semi-circular, plastic parts of the
strain relief clamp differ slightly.
The lower part has smaller screw holes in which the
screws grip.
The upper part has larger screw holes and recesses in
which the screws can move freely.
CAUTION
Make sure that the enclosure type rating (NEMA 4) is
maintained after the conduit and the charging cable
have been installed.
Verify that conduit entry accessories, such as blind plugs
and cable glands, etc. have been fitted properly. This
also applies to sealing rings.
Do not overtighten the terminal screws.
The strain relief clamp is screwed to the charging cable and
fixed in a holder in the housing. This provides strain relief for the
charging cable. The charging cable is sealed with an additional
cable gland with bend protection (middle cable bushing at the
bottom of the charge station).
WARNING
Make sure that the lead is tension-free, and that
measures have been taken to prevent the unit from
being switched on.
WARNING
Verify that the ferrules have been placed in the terminals
correctly and that the terminal screws have been
tightened correctly after.
7.5.8 Connecting the ethernet cable (optional)
The TurboConnect Charge Station can be connected by wire
(LAN) to the network infrastructure with an ethernet cable
14
using the RJ45 jack interface on the electronic boards (location
is shown in Fig. 13). The charge station can be configured
and controlled using this connection. That enables the Charge
Station to be always connected by wire with the backend, Smart
Meter, or even EMS.
Connecting this feature is optional. If you are not connecting an
x
⁄
inch) (4 x
ethernet cable, continue with the next chapter.
1. Choose an entry position for the ethernet cable and follow
applicable codes and regulations for routing the cable.
Webasto recommends using the left floor-facing housing
entry position (NPT ¾ inch) for grid wiring and the right floor-
facing entry position for ethernet cable routing, see Fig. 14.
2. Feed the ethernet cable through the back connection or
conduit into the Charge Station. Make sure the cable is
equipped with an RJ45 connector. Make sure that the
enclosure protection class (NEMA 4) is maintained when
using an ethernet cable by using appropriate conduits and
fittings.
3. Plug the cable with the RJ45 connector into the RJ45 socket.
Route the ethernet cable in such a way that it is above the
HMI cable (this is a pre-installed flat ribbon cable). Next,
secure the cable position on the HMI board holder using the
supplied cable tie as shown in Fig. 15.
4. Attach the ferrite in the required position as shown in Fig. 16.
NOTE
Choose an appropriate ethernet cable that meets all
applicable state, local, and national electrical codes, and
standards. Minimum ethernet cable requirements:
– Type CAT 6a
– S-FTP shielding type
– Minimum bend radius ≤ 1.2 inches (30 mm)
– Diameter 0.28–0.33 inch (7–8.5 mm)
– Straight RJ45 Plug
WARNING
The ethernet port shall be free of tension during and
after cable installation.
WARNING
For the ethernet cable entry choose appropriate
installation materials, such as conduits or cable
grommets, so that the ingress protection class of
the enclosure is maintained after the ethernet cable
installation.
CAUTION
Mount the conduit or cable gland in accordance with
all applicable state, local, and national electrical codes,
and standards. Make sure that the enclosure type
rating (NEMA 4) is maintained after the conduit and the
ethernet cable have been installed. Verify that conduit
entry accessories, such as blind plugs and cable glands,
etc. have been fitted properly. This also applies to sealing
rings.
CAUTION
Gently plug the cable into the RJ45 jack. Take care not
to bend the PCBA by applying too much pressure when
mounting.
WARNING
Make sure that the ethernet cable is routed such that
there is sufficient clearance between the ethernet cable
and all parts of the PCBA as well as enough distance
from other current-carrying wires.
WARNING
When routing the ethernet cable make sure that
distance to other current carrying parts meet local codes
and regulations.
If necessary, use additional isolating materials (e.g. heat
shrink tube) to meet isolation requirements between
ethernet data signal wires, PCBAs, and power wires.
WARNING
To avoid unexpected behavior, EMC snap ferrite must
be applied on the LAN cable according to installation
instructions.
7.5.9 Set the DIP switches
Set the DIP switches as explained in chapter 7.4.1, "DIP switch
settings" on page 11 according to the installed setup and
environment.
The location of the DIP switches is shown in Fig. 10 and marked
as interface A.
Fold down the HMI holder as shown in Fig. 17 to finish the
wiring process.
DANGER
High voltages
The danger of fatal electric shock.
Ensure safe isolation from the power supply.
Webasto TurboConnect
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