Related Manuals for Ford PRO FPC-AC0080ZC-U Series
Summary of Contents for Ford PRO FPC-AC0080ZC-U Series
- Page 1 Ford Pro™ AC Charging Station 80A Series 2 Installation Manual Electric Vehicle Charging Station Model No. FPC-AC0080ZC-U** Rev B...
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Page 3: Table Of Contents
80A Charging Station Series 2 Installation Manual Table of Contents 1. Introduction......................07 1.1. Overview .......................... 07 1.2. Box Contents ........................ 08 1.3. Product Specifications ..................... 08 2. Important Safety Instructions ................11 2.1. Repair and Maintenance Clause ................11 2.2. - Page 4 80A Charging Station Series 2 Installation Manual Figures Figure 1.1 Ford Pro™ AC Charging Station 80A (Series 2) Overview ....07 Figure 1.2 Ford Pro™ AC Charging Station 80A (Series 2) Dimensions .... 07 Figure 1.3 Box Contents....................08 Figure 3.1 Open the Carton ....................17 Figure 3.2 Charge Device ....................
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Page 5: Introduction
80A Charging Station Series 2 Installation Manual 1. Introduction 1.1. Overview This user manual applies to Ford Pro™ AC Charging Station 80A (Series 2). Any unauthorized modifications will void the product warranty. Figure 1.1 Ford Pro™ AC Charging Station 80A (Series 2) Overview 10.650”... -
Page 6: Box Contents
80A Charging Station Series 2 Installation Manual 1.2. Box Contents Inside the box, you will find the following components. Figure 1.3 Box Contents Table 1.1 Box Contents Item Description Remark Charger-80A Mounting Bracket Attached to the back of the charger Installation Guide Electricity Label If charger is installed in public place,... - Page 7 FCC Part 15.247 (WLAN 2.4GHz) Energy Star FCC Part 22/24/27 NOTE Cellular is pre-configured on the charger. If cellular connection is not good, charger will default to Ethernet and then Wi-Fi. If you need assistance with this, contact Ford Pro Charging.
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Page 9: Important Safety Instructions
80A Charging Station Series 2 Installation Manual 2. Important Safety Instructions This document contains instructions and warnings which must be followed when installing and using the Electric Vehicle Supply Equipment (EVSE). Before install- ing or using the EVSE, read this entire document as well as WARNING and CAU- TION markings in this document. -
Page 10: Industry Canada Statement
80A Charging Station Series 2 Installation Manual This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential instal- lation. - Page 11 80A Charging Station Series 2 Installation Manual WARNING RISK OF ELECTRIC SHOCK Basic precautions should always be followed when using electrical products, including the following: • Read all the instructions before using this equipment. • This equipment should be supervised when used around children. •...
- Page 12 80A Charging Station Series 2 Installation Manual CAUTION RISK OF DAMAGE TO THE EQUIPMENT Do not operate this equipment in temperatures outside its operating range of -40°C to +50°C (-40°F to +122°F). CAUTION RISK OF DAMAGE TO THE EQUIPMENT Store this equipment in a clean dry place in temperatures between -40°C and +80°C (-40°F to +176°F).
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Page 13: Pre-Installation Safety Check
80A Charging Station Series 2 Installation Manual 2.5. Pre-Installation Safety Check • Check for transport damages. • Before connecting the product to the power supply, check the power supply voltage and current rating corresponds with the power supply details shown on the product rating label. DANGER RISK OF SUFFOCATION Keep any packing materials away from children –... -
Page 14: Tools & Parts Required For Installation
80A Charging Station Series 2 Installation Manual 2.7. Tools & Parts Required for Installation Table 2.3 Tools & Parts Required for Installation Item Model Size Incl. Remark Mounting Bracket 222x173x9 mm Fasten charger to mounting surface Screw Tapping: #12 Fasten mounting bracket Mechanical: M6 Fasten charger &... -
Page 15: Unboxing
80A Charging Station Series 2 Installation Manual 3. Unboxing Procedure 1. Carton Opening Process Open the carton and remove the upper plate Figure 3.1 Open the Carton Figure 3.2 Charge Device... -
Page 16: Figure 3.3 Remove The Charger
80A Charging Station Series 2 Installation Manual Take out the charger. Figure 3.3 Remove the Charger... -
Page 17: Charger Installation
80A Charging Station Series 2 Installation Manual 4. Charger Installation Step 1. Disassemble top cover. Figure 4.1 Loosen 1 pc M4 Screw Figure 4.2 Push Front Cover Down, and then Pull it Off Charger... -
Page 18: Figure 4.3 Loosen (8) M4 Screws To Open Interior Install Cover
80A Charging Station Series 2 Installation Manual Step 2. Remove interior install cover. (8) M4 Screws Figure 4.3 Loosen (8) M4 Screws to Open Interior Install Cover Figure 4.4 Remove M6 Screw... -
Page 19: Figure 4.5 Remove The Mounting Bracket
80A Charging Station Series 2 Installation Manual Step 3. Remove the mounting bracket by sliding the bracket down and off the charger. Figure 4.5 Remove the Mounting Bracket Step 4. Secure the main body mounting bracket to the wall with appropriate screws. -
Page 20: Figure 4.7 Secure Charger To Mounting Bracket
80A Charging Station Series 2 Installation Manual Screw sizing suggestion: • For masonry walls, use M6 mechanical screws. (Commercially Available) • For finished walls supported by wood studs, use #12 tapping screws. • Refer to the following screw torque guide. The actual torque is according to the wall material. -
Page 21: Figure 4.8 Fasten M6 Screw
80A Charging Station Series 2 Installation Manual Fasten charger on mounting bracket by tightening M6 screw. Figure 4.8 Fasten M6 Screw Refer to the following screw torque guide. Screw Torque 31 kgf.cm 26.9 lbf·in Step 6. Stick the Amperage Reduction Label on the Charger If you need to set your charger’s current lower than the max. -
Page 22: Input Power Cord Installation
80A Charging Station Series 2 Installation Manual Stick the product label over the main label to cover up the original In/Out information. CHARGING STATION In/Out (Dans/Dehors): 208-240VAC, 1Ø, 50/60Hz, Max.80A Type: Type 4 Enclosure Taper: Type 4 Enclos Figure 4.10 Stick Amperage Label to Charger Stick the Amperage label on the breaker (optional). -
Page 23: Figure 4.12 Cable Input Position
The stripping length of the wire is recommended to be 15mm+/-0.5mm. Model Terminal Conductor Rating Ford Pro AC L1, L2 2 AWG 90°C copper wire Charging Station 8 AWG 80A (series 2) -
Page 24: Figure 4.13 Input Wiring Position
80A Charging Station Series 2 Installation Manual Step 9. Fasten the copper wire on the corresponding terminal block. The wiring instruction is printed in front of the terminal block (L1/L2/G). L1 L1 Figure 4.13 Input Wiring Position Step 10. Use the following torque to connect the wire to the terminal block. Screw Torque 108.3 kgf-cm... -
Page 25: Adjust Max. Output Current
80A Charging Station Series 2 Installation Manual CAUTION RISK OF DAMAGE TO THE EQUIPMENT If this unit is installed outdoors, the outlet must be rated for outdoor in- stallation. The outlet must be installed properly to maintain the proper NEMA rating of the enclosure. See Section 4.2. -
Page 26: Ethernet Cable Installation
80A Charging Station Series 2 Installation Manual Figure 4.14 Rotary Switch Configuration 4.3. Ethernet Cable Installation Ethernet can be used if there is no cellular or WIFI connection. Connect an ether- net cable to the charger through grommet. Figure 4.15 Input Wiring Position NOTE Do NOT remove the grommets. -
Page 27: Operations
5.2. RFID Access Control Management RFID Access Control is an optional software feature on the chargers. Reach out to Ford Pro Charging fordpro.com for customer support options to Purchase RFID Cards and to Add, Activate, & De-Activate RFID cards from Account or Assign/As- sociate RFID cards to Charging Depot. -
Page 28: Charging An Electric Vehicle (Ev)
80A Charging Station Series 2 Installation Manual 5.4. Charging an Electric Vehicle (EV) Choices of start charging are as below: 5.4.1. Operation for Charger as Shipped (Plug and Charge) Insert the charging plug into the EV Charging session started Figure 5.1 Connect the Charging Plug to the EV 5.4.2. -
Page 29: General Care
80A Charging Station Series 2 Installation Manual 5.5.1. Auto Restart When a charging session is interrupted due to a temporary error condition, the charger will automatically restart charging when the cause of the temporary error condition returns to normal. Status indicator lights remain flashing RED until the error condition is resolved. -
Page 30: Installer Check List
Ford Pro cannot guarantee the accuracy of the information collected in this form. Neither Ford Motor Com- pany nor Ford Pro shall be responsible for completion or verification of the form, or any costs or expenses related to completing this form or verifying the information provided. - Page 31 What is the total amperage of the panel to which the charger is con- nected? Is this panel dedicated just to your Ford EV chargers? Max Current Switch Setting, if appli- cable (if your charger has a hard- ware dip-switch, what is the current setting?) Electrical Information Specifics –...
- Page 32 80A Charging Station Series 2 Installation Manual 5. Testing Information Has the charger been tested to verify connectivity? Has the charger been tested to verify it charges a vehicle successfully? Additional Notes or Comments 6. Inspection Information Has the installation passed any required inspections? If so what date: ___________________ 7.
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- Page 34 Pro does not make representations, warranties, or assurances as US Customer Support: 800-343-5338 to the accuracy or completeness of the content contained herein. Canadian Customer Support: 800-668-5515 Ford Pro reserves the right to modify the technology and product specifications in its sole discretion without advance notice. Website: Fordpro.com...