Ford Pro 48A Installation Manual

Ford Pro 48A Installation Manual

Ac charging station

Advertisement

Ford Pro AC Charging
Station 48A
Installation Manual v0.1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Pro 48A and is the answer not in the manual?

Questions and answers

Summary of Contents for Ford Pro 48A

  • Page 1 Ford Pro AC Charging Station 48A Installation Manual v0.1...
  • Page 3: Table Of Contents

    4. Operations ....................27 4.1 Charging status indicators ............. 27 4.2 Charging an Electric Vehicle (EV) ..........28 4.3 Stop charging ................. 28 4.4 General care ...................29 4.5 Customer support ................29 4.6 Limited Warranty ................30 Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 4: Important Safety

     This document provides instructions for the Electric Vehicle Supply Equipment (EVSE) and should not be used for any other product. Repair and Maintenance Clause Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 5 Changes or modifications not covered in this guide must be approved in writing by the manufacturer’s Regulatory Engineering Department. Changes or modifications made without written approval may void the user’s authority to operate this equipment. Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 6 Do not use extender cables to increase the length of the charging cable. Maximum length is limited to 25 feet by the National Fire Protection Agency. WARNING: RISK OF PERSONAL INJURY Do not drag this equipment by input power cord. Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 7 It should not locate in a recessed area or below floor level. Automatic reset feature provided. WARNING: RISK OF FIRE OR EXPLOSION Do not use this device with an extension cord. Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 8: Introduction

    SAVE THESE INSTRUCTIONS 1 Introduction This user manual applies to “48A Level 2 AC Charger for Plug-in Electric Vehicles (PEVs) and Battery Electric Vehicles (BEVs)”. !!! Any unauthorized modifications will void the manufacturer’s warranty!!! Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 9: Product View

    US Type Charger 48A Installation Manual Rev0.1 Product View Figure 1-1 Front view Box Contents Inside the box, you will find the following accessories. Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 10 With Hook x1, Holster x1, Holster ASSY M4xL15 tapping screw x2 #6 AWG Ring terminal lug x 2, Accessory Bag #8 AWG Ring terminal lug, M6 machine screw x1 Carton Opening Process Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 11 US Type Charger 48A Installation Manual Rev0.1 Open the carton and remove the EPE Foam. Figure 1-3 Opening the carton Figure 1-4 Charge point device Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 12 US Type Charger 48A Installation Manual Rev0.1 2. Take out the charge point and then remove the mounting bracket before installing it. Figure 1-5 Take out the charge point Figure 1-6 Remove the mounting bracket Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 13: Specification

    -35 ~ 55 ℃ (-31 to 131℉) Operation Temp. (50~55 ℃ derating, Max. current 60A) -40 ~ 80 ℃ (-40 to 176℉) Storage Temp. Maximum Operating 3500m above sea level Altitude ±1% Meter accuracy Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 14: Installation

    CAUTION: Avoid touching or pressing the OLED screen all times, as this may result in damage to the OLED screen. DANGER: RISK OF SUFFOCATION Keep any packing materials away from children – these materials are potential source of danger, e.g. suffocation. Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 15: Tools & Parts Required For Installation

    & Holster Mechanical: Mechanical: Fasten charge point & Mount Bracket Wire, 6 AWG x 2, Copper 8AWG x 1 (ground) Heat 6 AWG x 2, Protect wires & Shrink 8AWG x 1 terminals. Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 16: Charge Point Installation

    (ground) Conduit 1 inch Protect power cable Philips Screwdrive Torx Security Bit Screwdrive Hexagon 5/16 Tighten #12 Tapping Socket screws Torque 40 kgf-cm Wrench 3.3 Charge Point Installation 3.3.1 Disassemble top cover Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 17 Installation Manual Rev0.1 Figure 3-1 Loosen 1 pc M4 screw. Figure 3-2 Use flat tip screwdriver to push snap then open front cover. Figure 3-3 Loosen 5 pcs M4 screw then open install cover. Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 18 A. For masonry walls, use M6 mechanical screws. (Commercially Available) B. For finished walls supported by wood studs, use #12 tapping screws. (Model Accessories) C. Please refer to the following torque. The actual torque is according to the wall material. Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 19 1. Put the charge point on the mounting bracket. 2. Fasten charge point on mounting bracket by tightening M6 screw. 3. Please refer to the following torque. Screw Torque 31 kgf.cm 26.9 lbf·in Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 20 US Type Charger 48A Installation Manual Rev0.1 Figure 3-6 Charge point and mounting bracket Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 21: Input Power Cord Installation

    Installation Manual Rev0.1 Figure 3-7 Tighten M6 screw 3.4 Input Power Cord Installation 1. Choose the appropriate conduit in accordance with all applicable state, local and National Electrical Codes and standards. Figure 3-8 Conduit Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 22 Refer to local AHJ wiring requirements. (Typically, THHN, THWN-2, or XHHW-2) Model Terminal Conductor Rating L1, L2 6 AWG Basic/smart/intelligent copper Charger-48A 8 AWG wire Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 23 CAUTION: If this unit is installed outdoors, the outlet must be rated for outdoor installation. The outlet must be installed properly to maintain the proper NEMA rating of the enclosure. 2-5. Lock the conduit on the enclosure. Please refer to the following torque. Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 24: Adjust Max. Output Current

    15 kgf·cm 13 lbf·in 3.5 Adjust Max. Output Current Please contact Ford Pro to offer remote current derate support. 1. Adjust Max. Output Current from Web Portal Figure 3-12 Modify Current in Max. Amperage FW Setting field and press “Apply”...
  • Page 25: Holster Installation

    2. Fasten the hook on the wall with appropriate screws. 2-1. For finished walls supported by wood studs, use 2pcs screws (#12 tapping or M6 ) . 2-2. The recommend torque is 25 kgf.cm (21.7 lbf·in). Figure 3-14 Secure the hook Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 26 US Type Charger 48A Installation Manual Rev0.1 3. Make the holster face up and combine with the hook. Figure 3-15 Secure the holster 4. Rotate the holster down. Figure 3-16 Rotate the holster Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 27 5-1. The recommend torque is 6 kgf.cm (5.2 lbf·in). The screws make the holster ASSY firm. Figure 3-17 Tighten screws 6. Place EV charging plug on the holster. Figure 3-18 Place EV charging plug Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 28: Operations

    Authorized, wait for EV Green Flashing Connect Flashing green (Slow): Suspend (Occupying) Flashing blue (Slow): Blue Flashing Charging Red Steady Unrecoverable Fault Red Flashing Recoverable Fault Booting / Firmware Yellow Flashing Upgrading / Out of Service Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 29: Charging An Electric Vehicle (Ev)

    Status indicator lights remain flashing RED until the error condition is resolved. • Temporary error conditions included: Over Current, Over Voltage, Under Voltage, and Over Temperature. Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 30: General Care

    Ensure the power cable is stored on the cable hanger after use to avoid damage. • If the power cable or the charging plug is damaged, please contact Customer Support for replacement. 4.5 Customer support Please visit fordpro.com for additional customer support. Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 31: Limited Warranty

    US Type Charger 48A Installation Manual Rev0.1 4.6 Limited Warranty The Limited Warranty associated with your charger is subject to certain exception and exclusions. For the terms of the limited warranty please visit FordPro.com. Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 32 US Type Charger 48A Installation Manual Rev0.1 Ford Pro contact info: chargingsupport@fordpro.com and 1-800-34-FLEET...
  • Page 33 Chargeur de type américain-80A Manuel d'utilisation Rev 1.8...

This manual is also suitable for:

Ex-1193-1fdz

Table of Contents