Replace The Burner Door Seal - Worcester Greenstar 1000 GR1000W 24 C NG Installation And Maintenance Instructions Manual

Gas-fired condensing combi appliance
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Mount the new insulation disk
1
Fig. 106 Front and back side of insulation
[1]
Front side of insulation
[2]
Back side of insulation
The insulation disk is delivered ready to mount packed in a shrink wrap.
Don't remove this wrap!
1
Fig. 107 Placement of insulation by hand
[1]
Insulation disk
▶ Push the new insulation disk [1] with its plastic film carefully to the
back of the heat exchanger. The central insert shall be located in the
back. When a "Click" sound appears the fitting is well done.
▶ Remove potential residues with a vacuum cleaner.
▶ Reassemble the burner door (Chapter 10.30, page 84).
Greenstar 1000 – 6721835943 (2023/08)
2
0010045838-001
Fig. 108 dT controltest
To ensure that the insulation disk is fitted correctly, a delta temperature
control test should be performed. Temperature difference between flue
gas and flow temperature should be less than 30 °C.
10.7
0010045839-001
Fig. 109 Burner door
[1]
[2]
[3]
▶ Disconnect the ignition cable [1], gas hose [2] and Condensate drain
2
MAX
A
A-B=<30ºC
B

Replace the burner door seal

3
2
Ignition cable
Gas hose
Condensate drain hose
hose [3] from the condensate trap.
Replacement parts
min
0010051825-001
1
0010045873-001
65

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Greenstar 1000 gr1000w 30 c ng

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