Floor standing oil fired condensing boiler conventional flue & room sealed flue for fully pumped open vent or sealed central heating systems and domestic hot water cylinders (20 pages)
External oil fired condensing boiler
using balanced flue system
for fully pumped open vent or sealed central heating systems and
domestic hot water water cylinders (20 pages)
Ri series, cdi classic regular series regular gas-fired condensing
wall mounted boiler range (44 pages)
Summary of Contents for Worcester GREENSTAR CAMRAY KITCHEN 12/18
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GREENSTAR CAMRAY KITCHEN 12/18, 18/25, 25/32 FLOOR STANDING OIL FIRED CONDENSING BOILER CONVENTIONAL FLUE & ROOM SEALED FLUE FOR FULLY PUMPED OPEN VENT OR SEALED CENTRAL HEATING SYSTEMS AND DOMESTIC HOT WATER CYLINDERS THE APPLIANCE IS FOR USE WITH 28 SECOND KEROSENE...
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LABC will then arrange regular inspection visits during the work to ensure that the installation Cold water main supply complies with the regulations. IF YOU ARE IN ANY DOUBT CONTACT THE WORCESTER TECHNICAL HELPLINE. DISTANCE LEARNING AND TRAINING COURSES ARE AVAILABLE FROM WORCESTER. Electricity supply...
The Control of Pollution (Oil) Regulations. OFTEC Standards. Where no specific instruction is given, reference should be made to the relevant codes of practice. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 SAFETY PRECAUTIONS 8 716 113 000a (01/07) & INSTALLATION REGULATIONS...
Run the boiler and system at normal operating temperature in accordance with the manufacturer's instructions. Drain and thoroughly flush the system to remove the flushing agent and any debris. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 CLEANING PRIMARY SYSTEMS 8 716 113 000a (01/07)
• Any system connected to the boiler must not have a separate electrical supply. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 MAINS SUPPLIES 8 716 113 000a (01/07)
The table and illustration above is a guide only and does not in any way override the de- as the sole fire protection device. aerator manufacturers instructions. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 OIL SUPPLY 8 716 113 000a (01/07)
1” / 1 ” BSP outlets. • An automatic air vent (N) must be fitted. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 WATER SYSTEMS & PIPEWORK 8 716 113 000a (01/07)
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Heating return Auto air vent Non return 1000mm above valve the highest point of the system Stop cock Fill Point INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 WATER SYSTEMS & PIPEWORK 8 716 113 000a (01/07)
Any pipework in bathrooms and shower rooms must be cross bonded. 600mm radius A - Bath or shower cubicle (zone 0) INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 BOILER LOCATION & CLEARANCES 8 716 113 000a (01/07)
• **Minimum distance of the flue terminal to a facing wall, fence, building or property boundary is 2500mm. boundary INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 FLUE TERMINAL POSITIONS 8 716 113 000a (01/07)
'Contact Information' on the back cover. A - Boiler B - Flue C - Max. 2 bends at 135° D - Anti down-draught terminal E - Chimney INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 CONVENTIONAL FLUE 8 716 113 000a (01/07)
At all times the correct method for handling heavy objects should be strictly observed. UNPACKING THE BOILER INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 8 716 113 000a (01/07)
Carefully move the boiler into position observing at all times the correct method for handling heavy objects. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 BOILER INSTALLATION 8 716 113 000a (01/07)
52mm for each metre away from the boiler to ensure that condensate flows back into the boiler for safe discharge via the condensate waste pipe. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 FLUE INSTALLATION 8 716 113 000a (01/07)
Plan sectional view Plan sectional view 25/32 IMPORTANT when refitting Plan sectional view the combustion chamber access door (6) Combustion chamber access door tightening sequence. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 COMBUSTION CHAMBER 8 716 113 000a (01/07)
(L). IMPORTANT: The condensate trap must be correctly filled to prevent the possibility of potentially harmful flue products escaping via the condensate pipework. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 PIPEWORK CONNETIONS 8 716 113 000a (01/07)
(not supplied) to the oil pump and return pipe fixing (D on page 23) and tighten to secure. (on 12/18 model only) Brass air deflector washer Locating circlip INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 OIL BURNER & PUMP 8 716 113 000a (01/07)
(G) in the bottom locations. Plug burner lead (H) into control box. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 REFITTING COMPONENTS 8 716 113 000a (01/07)
Complete the installation part of the Guarantee Registration Card, and complete a CD10 or equivalent, to inform the LABC of the installation. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 PRE-COMMISSIONING CHECKS - 8 716 113 000a (01/07) APPLIANCE...
The (A) in use and (B) must be bled. Bleed air from the primary heat exchanger air vent (B). INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 FILLING THE SYSTEM 8 716 113 000a (01/07)
The internal filter is accessed by removing the BEHIND BOILER FRONT PANEL, ON BURNER oil pump cover. Safely dispose of the container/discharge. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 STARTING THE APPLIANCE 8 716 113 000a (01/07)
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T2 L/H 25/32 adjust the air shutter setting (L) to obtain *25/32 model for 25kW see following page. the correct CO level. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 STARTING THE APPLIANCE 8 716 113 000a (01/07)
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Remove the two screws (C) securing the plastic air guide. Remove air guide (D) and reassemble the burner in reverse order. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 STARTING THE APPLIANCE 8 716 113 000a (01/07)
The ‘demand’ indicator light (A), burner and circulating pump should be off. 3 Check that any other controls that are fitted to the system are operating properly. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 STARTING THE APPLIANCE 8 716 113 000a (01/07)
Clean or replace all oil filters. Check that the condensate system is not obstructed, clean and refill as necessary. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 INSPECTION AND SERVICE 8 716 113 000a (01/07)
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(on 12/18 model only) the room. Brass air deflection washer Locating circlip G - Retaining screws - cover H - Cover - oil pump INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 INSPECTION AND SERVICE 8 716 113 000a (01/07)
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A fire valve sensor clip (Q) is sequence. provided for this purpose. INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 INSPECTION AND SERVICE 8 716 113 000a (01/07)
Part Number: 8-716-112-954-0 18 Nozzle holder Part Number: 8-716-112-777-0 19 Circlip Part Number: 8-716-112-773-0 20 Brass air restrictor washer Part Number: 8-716-112-729-0 INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 SHORT PARTS LIST 12/18 8 716 113 000a (01/07)
14 Cleaning brush Part Number: 8-716-109-428-0 15 Manifold access cover seal Part Number: 8-716-107-536-0 16 Secondary Heat Exchanger gasket Part Number: 8-716-112-954-0 INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 SHORT PARTS LIST 25/32 8 716 113 000a (01/07)
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Set up as in installation instructions Oil pressure incorrect Adjust to correct pressure Incorrect components used on Check with installation instructions combustion head Faulty nozzle Replace nozzle INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY KITCHEN 12/18-18/25-25/32 FAULT FINDING 8 716 113 000a (01/07)
Service Interval Record Overleaf. Service Provider. Before completing the appropriate Service Interval Record below, please ensure you have carried out the service as described in this manual. Always use Worcester, Bosch Group specified spare parts when replacing all controls.
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SERVICE 2 SERVICE 1 DATE DATE ENGINEER NAME ENGINEER NAME COMPANY NAME COMPANY NAME TEL No. TEL No. OFTEC REG No. OFTEC REG No. PUMP PRESSURE: PUMP PRESSURE: NOZZLE CHANGED? NOZZLE CHANGED? F.G.T. °C FLUE PRESSURE: F.G.T. °C FLUE PRESSURE: COMMENTS COMMENTS SIGNATURE...
18/25 fitted into tube 2. BAFFLE RETAINER Remove and fit through baffle access door. BAFFLE (2 for 12/18, 3 for 18/25 and 6 for 25/32) Lift baffle to remove the baffle retainer then pull down to remove the baffle through the combustion chamber.
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EXCELLENCE COMES AS STANDARD Worcester, Bosch Group Cotswold Way, Warndon, Worcester WR4 9SW. Tel. 01905 754624 Fax. 01905 754619 Worcester, Bosch Group is a brand name of BBT Thermotechnology UK Ltd. www.worcester-bosch.co.uk 8 716 113 000a (01/07)
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These must be fitted. 8 716 113 453a 02/07 SECONDARY HEAT EXCHANGER REPLACEMENT SEAL Worcester, Bosch Group. Cotswold Way, Warndon, Worcester WR4 9SW. Tel. 01905 754624 Fax. 01905 754619 Worcester, Bosch Group is a trading name of BBT Thermotechnology UK Ltd. www.worcester-bosch.co.uk...
FOR FULLY PUMPED OPEN VENT OR SEALED CENTRAL HEATING SYSTEMS AND DOMESTIC HOT WATER CYLINDERS For use with the following Greenstar oil fired appliances: Greenstar Camray Kitchen 12/18, 18/25, 25/32 THE APPLIANCE IS FOR USE WITH 28 SECOND KEROSENE ONLY USER INSTRUCTIONS &...
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Electronic Printed Circuit Board. SEDBUK Seasonal Efficiency for Domestic Boilers in the United Kingdom. OFTEC Oil Firing Technical Association for the Petroleum Industry. USER INSTRUCTIONS & GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 8 716 113 001a (01.07) CUSTOMER CARE GUIDE...
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Controlling central heating Fault conditions ENERGY SAVING TIPS ON ENERGY SAVING 10-11 MAINTENANCE MAINTAINING YOUR APPLIANCE FAULT FINDING FAULT OR BREAKDOWN GUARANTEE YOUR GUARANTEE GUARANTEE REGISTRATION GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 CONTENTS 8 716 113 001a (01.07)
The system is empty, frozen or unpressurised (sealed systems). The condensate pipe is blocked or restricted. The appliance clearances are inadequate. The air supply is restricted or vents damaged. SAFETY PRECAUTIONS GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 8 716 113 001a (01.07)
To find out more about Worcester, Bosch Group, use the 'Contact Information' shown on the inside front cover. GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 EXCELLENCE COMES AS STANDARD 8 716 113 001a (01.07)
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If the system loses pressure it should be repressurised and the cause of the loss investigated. GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 GENERAL INFORMATION 8 716 113 001a (01.07)
Model Area (cm into the area where the boiler is situated. 12/18 18/25 25/32 GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 GENERAL INFORMATION 8 716 113 001a (01.07)
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Level Level Level Level Model 12/18 18/25 25/32 Room Sealed flue: Internal ventilation External ventilation High High Level Level Level Level Model 12/18 18/25 25/32 GENERAL INFORMATION GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 8 716 113 001a (01.07)
ON/OFF periods. Turn the room thermostat to the temperature required. Set thermostatic radiator valves to the required temperature for each room. GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 OPERATING THE APPLIANCE 8 716 113 001a (01.07)
5. If the demand light stays off contact your ACCESSING RESET BUTTONS: service engineer for advice. PULL BOTTOM FRONT PANEL OUT AND LIFT TO REMOVE GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 OPERATING THE APPLIANCE 8 716 113 001a (01.07)
Warning: do not block or seal any air vents that are installed to ensure the central heating boiler (or other appliance) operate safely. GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 TIPS ON ENERGY SAVING 8 716 113 001a (01.07)
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If you decide to turn off radiators in unused rooms, spare bedrooms etc., you may experience slightly lower room temperatures in rooms adjacent to unheated rooms. GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 TIPS ON ENERGY SAVING 8 716 113 001a (01.07)
Regularly check the oil level in the tank. Regularly check the system pressure, ask your installer for guidance. Do not obstruct the flue outlet or the air inlet. GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 MAINTAINING YOUR APPLIANCE 8 716 113 001a (01.07)
Hot water not in timed Check programmer period on the programmer settings Temperature control on Check setting boiler set too low GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 FAULT FINDING 8 716 113 001a (01.07)
Your service administrator will arrange for an Engineer to call with the minimum of delay. Under normal circumstances this will be GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 FAULT OR BREAKDOWN 8 716 113 001a (01.07)
Great Britain. This guarantee is given in addition to all your normal statutory rights. Worcester, Bosch Group is a trading name of BBT Thermotechnology UK Ltd. YOUR GUARANTEE GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 8 716 113 001a (01.07)
This does not affect your statutory rights. For your own record: Model Serial No. (See identity label inside appliance casing) Type / size Date of installation GREENSTAR CAMRAY KITCHEN 12/18 - 18/25 - 25/32 GUARANTEE REGISTRATION 8 716 113 001a (01.07)
CUSTOMER CARE GUIDE EXCELLENCE COMES AS STANDARD Worcester, Bosch Group Cotswold Way, Warndon, Worcester WR4 9SW. Tel. 01905 754624 Fax. 01905 754619 www.worcester-bosch.co.uk Worcester, Bosch Group is a brand name of BBT Thermotechnology UK Ltd. 8 716 113 001a (01.07)