Worcester Greenstar 1000 GR1000W 30 C NG Manuals

Manuals and User Guides for Worcester Greenstar 1000 GR1000W 30 C NG. We have 1 Worcester Greenstar 1000 GR1000W 30 C NG manual available for free PDF download: Installation And Maintenance Instructions Manual

Worcester Greenstar 1000 GR1000W 30 C NG Installation And Maintenance Instructions Manual (108 pages)

Gas-fired condensing combi appliance

Brand: Worcester | Category: Boiler | Size: 78.5 MB

Table of Contents
2
Explanation of Symbols and Safety Instructions
4
Explanation of Symbols
4
General Safety Instructions
4
Regulations
6
Product Information
7
Scope of Delivery
7
Declaration of Conformity
7
Appliance Type Overview
7
Product Identification
8
Pipe Work Positions and Flue Outlet
8
Product Overview
9
Product Data for Energy Consumption
10
Standard Accessories
10
Appliance Accessories
10
Programmer/Timer Accessories
10
Pre-Installation
11
System Preparation
11
Artificially Softened Water
11
Water Systems and Pipework
11
System Layouts Examples
12
System Fill
12
Mains Supply
13
Electrical Supply
13
Gas Supply
13
Water Supply
13
Appliance Location and Clearances
14
Appliance Location
14
Rooms Containing a Bath or Shower
15
Appliance Clearances
15
Flue Systems Considerations
17
Flue Length
17
Flue Options
17
Plume Management System
19
Flue Terminal Positions
20
Plume Re-Direct and Plume Management Terminal Positions
24
Condensate Discharge
25
Condensate Pipework
26
Condensate Production
26
Internal Connections
26
External Connections
27
Pressure Relief Discharge
30
Pressure Relief Pipework
30
Alternative PRV Connections - Combined Prv/Condensate
30
Cleaning Primary Systems
31
Flushing the System
31
Installation
32
Position the Appliance
33
Mounting Bracket Fixing
33
Appliance Connections
34
Hanging the Appliance
35
Flue Turret/Adaptor Installation
36
Electrical Connection
37
Installer Connections
39
Cable Preparations
40
External Controls - Domestic Installations
41
Commissioning
41
Pre-Commissioning Checks
41
Water Treatment
41
Filling the Appliance and Adding Inhibitor
42
Starting the Appliance
42
Control Panel Overview
42
Screen Display
43
Switching on the Device
43
Setting the Flow Temperature
43
Setting the DHW Heating
43
Setting the Heating Control Device
43
Setting Summer Mode
44
Manual Mode
44
Chimney Sweep Mode
44
Setting the Appliance to Maximum
44
Setting the Appliance to Minimum
44
Exiting Chimney Sweep Mode
44
Checking Gas Inlet Pressure
44
Checking the Gas Rate
45
Checking for Gas Leaks During Operation
45
CO and Combustion Check
45
Checking Flue Integrity
46
Flue Gas Analysis
46
Finishing Commissioning
47
Fitting the Casing
47
Appliance/Product Guarantee
48
Shutdown
48
Setting Frost Protection
48
Anti-Seize Protection
48
Settings in the Service Menu
49
Operating the Service Menu
49
Service Functions Overview
49
Menu 1
49
Menu 3
50
Menu 4
51
Menu 5
52
Menu 6
52
Menu 0
52
Inspection and Maintenance
53
Inspection and Maintenance Considerations
53
Service Functions
53
Component Access
53
Check Working Gas Inlet Pressure
54
Flue Gas Analysis
54
Checking the Flue Integrity
54
Cleaning the Heat Exchanger
54
Checking the Electrodes and Cleaning the Heat Exchanger
55
Cleaning/Checking the Burner
58
Cleaning the Condensate Trap
58
Checking the Ionization and Ignition Electrode
59
Checking the NTC Position on the Flow and Return Pipes
59
Setting the Air/Gas Ratio
59
Cleaning the Rainguard
60
Checking the Expansion Vessel
61
Replacement Parts
62
Component Access
62
Draining the Appliance
62
Replace the Insulation on the Burner Door
62
Disassembly of the Ignition Electrode on the Burner Door
63
Replace the Lip Seal on the Burner Door
63
Replace Insulation Disk on the Heat Exchanger
64
Replace the Burner Door Seal
65
Replace the Back Flow Prevention Valve
67
Replace the Gas Hose
68
Replace the Fan
68
Replace the Gas Valve
69
Replace the Temperature Limiter
70
Replace the Heat Exchanger
71
Replace the Ignition Transformer
73
Replace the Air Intake Pipe
73
Replace the Venturi
74
Replace the Gas Air Pipe
75
Replace the Restrictor
76
Replace the Burner Door Assembly
77
Replace the Ignition Cable
78
Replace the NTC
78
Replace the Lip Seal on the Flue Outlet
79
Replace the Expansion Vessel
80
Replace the Control Unit
81
Replace the Auto Air Vent
81
Replace the Silencer
81
Replace the Plate Heat Exchanger
82
Replace the Pressure Relief Valve (PRV)
82
Replace the Rainguard
83
Reassemble the Burner Door
84
Checking/Replacing the Motor of the 3-Way Valve
84
Replace the Pump
85
Adjusting the Operating Pressure of the Heating
85
System
85
Tightening the Flue Adaptor
85
Fault Finding and Diagnosis
86
General Information
86
Fault Code Table
87
Faults that Are Not Displayed
95
Environmental Protection and Disposal
96
Data Protection Notice
96
Technical Specifications/Logs
97
Technical Data
97
Component Resistance Characteristics
98
Heating Curve
98
Internal Wiring of the Appliance
99
Electrical Wiring
99
Setting Values for Output
100
Gas Setting Values (Natural Gas)
100
Gas Boiler System Commissioning Checklist and Warranty Validation Record
101
Inspection and Maintenance Checklist
102
Service and Interim Boiler Work Record
103

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Worcester Greenstar 1000 GR1000W 30 C NG Manuals

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