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Valor 1000JN Installation Manual

Direct vent zero clearance gas fireplace
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Installation Manual
H3
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings
exactly could result in serious
injury, death, or property damage.
Do not store or use gasoline or other
fl ammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
▪
DANGER
4007298-05
©2019, Miles Industries Ltd.
Direct Vent Zero Clearance
Gas Fireplace
natural gas
1000JN
propane gas 1000JP
Hot glass
will cause burns.
Do not touch glass
until cooled.
Never allow children
to touch glass.
Do not touch any electrical switch; do
▪
not use any phone in your building.
Leave the building immediately.
▪
Immediately call your gas supplier from
▪
a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier,
▪
call the fi re department.
Installation and service must be
performed by a qualifi ed installer, service
agency or the gas supplier.
A barrier designed to reduce
the risk of burns from the hot
viewing glass is provided with this
appliance and must be installed for
the protection of children and
other at-risk individuals.

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  • Page 1 Installation Manual Direct Vent Zero Clearance Gas Fireplace natural gas 1000JN propane gas 1000JP Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. Do not touch any electrical switch; do ▪ WARNING: not use any phone in your building.
  • Page 2 Miles Industries Ltd. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility for any consequential Valor Fireplaces 190–2255 Dollarton Highway damage(s). North Vancouver, BC, Canada V7H 3B1 T 604.984.3496 F 604.984.0246...

  • Page 3: Table Of Contents

    Welcome to Valor ® This appliance has been professionally installed by: Please read this manual BEFORE installing and operating this Dealer Name: ________________________________ appliance. Phone:______________________________________ Fireplace Safety ..........4 Installation ............35 Specifi cations ............. 6 Install Appliance for 1030 Clean Installation Kit (new construction only) ........35...

  • Page 4: Fireplace Safety

    fi replace. Failure to follow these instructions may result in possible fi re hazard and will void the warranty. Replacement manuals are available by contacting the Valor Customer Service at 1-800-468-2567, or by visiting valorfi...
  • Page 5 Fireplace Safety Glass window Intended use • This appliance is designed and approved as a supple-  WARNING mental heater and provides the potential for most energy conservation when used while attended. The Do not operate this appliance with the use of an alternate primary heat source is advisable. glass front removed, cracked, or broken.

  • Page 6: Specifi Cations

    Approval & Codes Supply Gas This appliance is certifi ed to ANSI Z21.88-2017/CSA Heater engines 1000JN is used with natural gas. 2.33-2017 American National Standard / CSA Standard Heater engines 1000JP is used with propane gas. for Vented Gas Fireplace Heaters for use in Canada The supply pressure must be between the limits and USA, and to CGA 2.17-91 High Altitude Standard in...

  • Page 7: Kits & Accessories

    Information accurate at the time of printing and subject to change without notice. Fuel Beds (choose one) 1000DWK Driftwood Kit 1000BLK Birch Logs Kit 1000LSK Traditional Logs Kit Ceramic Liners (choose one) 1010VRL Valor Red Brick Liners 1015LSL Ledgestone Liners 1025FBL Fluted Black Liners 1060PBL Black Liners 1065CBL Charcoal Brick Liners 1070RGL Refl...

  • Page 8: Dimensions & Location

    Dimensions & Location Dimensions 35-13/16” [909 mm] 34-1/16” [865 mm] 23-1/4” [590 mm] Center Line 4 x 6-5/8” dia. venting Top View Header Center of vent 6-5/8” dia. Venting Zero Clearance from top to rear outlet 1-1/2” 3-5/16” [38 mm m ] [85 mm] Electrical Gas Line...

  • Page 9: Mantel Clearances

    Mantel Clearances Combustible Mantel—Left Side View Ceiling Mantel Projection (from Face of Cement Board) 1” 2” 4” 6” 8” 10” 12” 49” Mantel 42” Height 39” (from Bottom 35” of Unit) 32” Do not put furniture or objects within 36” (914 mm) of front of appliance Bottom of Unit...
  • Page 10 Mantel Clearances Combustible Sidewall / Mantel Leg—Top View FIREPLACE Face of Finished Wall Fireplace Opening 34-1/16” Wall Note Right Side Clearances are the same Min. 5” to wall...

  • Page 11: Installation Planning

    Installation Planning  Caution ONLY qualified licensed or trained personnel should install this appliance Applications There are two types of applications for the H3: NEW CONSTRUCTION APPLICATION— RETROFIT APPLICATION— Pages 11–17 Pages 18–19 New construction applications where new framing Retrofi t applications where an existing fi replace is being is being built and new wall fi...

  • Page 12: New Construction

    New Construction Overview Note: This appliance may be installed in outdoor, weather protected environments as defi ned in the GV60CKO Outdoor Conversion Kit instruction manual. Framing Remote Handset Wall Holder Wall Switch Mantel 1/2 inch thick non-combustible board or equivalent – NOT supplied Supplied with top outlet, fi...
  • Page 13 New Construction Overview Backing Plates for new constructions 1035BPB 3-Sided Plate 1040BPB 4-Sided Plate 40” [1016 mm] 37-3/4” [959 mm] 1/4” [7 mm] bottom of appliance Backing plate overhangs bottom of appliance 1030CIK Clean Installation Kit 37-9/16” [954 mm] 34” [863 mm] 1-5/8”...

  • Page 14: Framing & Hearth

    New Construction Framing & Hearth Between underside of header and base of heater. 1/2” thick non-combustible However, please note that the 1040BPB 4-sided board required above engine backing plate extend 1/4” below the base of heater (not supplied). See page Increase cavity height accordingly.
  • Page 15 New Construction Framing Framing with Partial Shelf— Top Outlet 9-1/2” [242 mm] Approx. 5” [127 mm] from back surface of surface of appliance Min. 1” [25 mm] clearance to combustibles around vertical vent pipe non-combustible board PARTIAL SHELF, top outlet...
  • Page 16 New Construction Venting Considerations Vertical Takeoff Notes—ALL venting considerations • Dimensions of venting are based on us- ing Dura-Vent elbows. Elbow curve radius dimensions will vary when using other 12” pipe section brands. In general, other brands have slightly bigger radius. •...

  • Page 17: Wall Finish

    New Construction Wall Finish Planning Wall Finish Non-combustible board required Non-Combustible Materials Specifications thickness: Min. 39” [991 mm] Non-combustible materials will not ignite and burn. 1/2 inch [13 mm] Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.
  • Page 18 New Construction Wall Finish New construction (non -RC) 1035 and 1040 trims install Below are some tips on how to best avoid any cracking: after wall fi nish is applied. The perimeter of trims • Allow materials to dry thoroughly before fi nishing the overlap wall fi...

  • Page 19: Retrofit Application

    Retrofit Application Overview Reduce Clearance Backing Plates The H3 appliance off ers Reduced Clearance versions of the backing plates, specifi cally designed for retrofi t applications where an existing fi replace is being removed, and the existing wall fi nish and cavity remain. These backing plates incorporate a ventilation slot that allows for a lower combustible header height of 33”, and combustible wall fi...
  • Page 20 Retrofit Application Overview Backing Plates and Fronts—Reduced Clearance 1035BPB-RC 3-Sided Plate 1040BPB-RC 4-Sided Plate 40” [1016 mm] 39-1/2” [1004 mm] 7/8” [22 mm] bottom of appliance Backing plate overhangs bottom of appliance 1036BPB-RC 3-Sided Plate 6-5/8” dia. venting 39-1/2” [1004 mm] bottom of appliance...

  • Page 21: Venting

    Venting Overview Top or Rear Outlet Framing Vent in Combustible Walls & Ceilings This unit is supplied with a top vent outlet which can When penetrating through combustible walls and be fi eld-converted to a rear vent outlet. See Installation ceilings, frame a minimum of 10 in x 10 in opening and section for more information.

  • Page 22: Co-Axial

    Venting Co-axial Typical Co-axial Venting Components HORIZONTAL TERMINATION VERTICAL TERMINATION 2-PIECE WALL THIMBLE PIPE STORM LENGTH COLLAR FLASHING PIPE LENGTH ATTIC INSULATION SHIELD ATTIC FIRESTOP CEILING FIRESTOP Rear Vent PIPE HORIZONTAL LENGTH TERMINATION 2-PIECE WALL THIMBLE PIPE PIPE LENGTH LENGTH Rear Vent Top Vent...

  • Page 23: Venting Chart

    Venting Co-axial How to Read the Venting Chart Venting Chart The chart below applies to co-axial roof or wall Allowable Co-Axial Vent Confi gurations termination. with restrictor positions 1. Maximum 18 inches horizontal pipe section allowed with no vertical in vent system. 45 degrees elbow ok on horizontal plane.
  • Page 24 Venting Co-axial 4 x 90º ELBOWS MAXIMUM (or equivalent) 3” min. 1” min. Max. 18” pipe length (use of 45 located at less...

  • Page 25: Restrictors

    Venting Co-axial Restrictors The restrictors are not required when less than 1’-0” vertical rise in vent system. Install the restrictors in the roof of the fi rebox behind the top liner panel. Adjust the restrictors before installation of the top liner panel. Should subsequent adjustment be required, you will need to remove the top liner panel—see page 38.

  • Page 26: Horizontal Vent Termination Location

    Venting Co-axial Horizontal Vent Termination Location Horizontal Vent Termination Location air ow or a safety hazard. Local codes or regulations may require greater clearances. • The vent terminal must be located on an outside wall or through the roof. • The vent terminal must not be recessed into a wall or siding.

  • Page 27: Vertical Vent Termination

    Venting Co-axial Vertical Vent Termination Overhang should not extend beyond vent if within 48” of Horizontal termination cap overhang Minimum Roof Pitch "H" (feet) Flat to 7/12 Termination Min. 24” Over 7/12 to 1.5' (unvented soffit) 8/12 Min. 36” Vertical Min.

  • Page 28: Co-Linear With Chimney

    Venting Co-linear with Chimney Conversion to Co-Linear Liners with a Co-Linear installation using nearby/adjacent existing chimney - Conversion at chimney Chimney Approved 3x3 co-linear Note: Co-linear liners must only be installed within Any fi nishes termination applied above a solid fuel burning fi replace and chimney when the fi...

  • Page 29: Co-Linear With Solid Fuel Fireplace

    Venting Co-linear with Solid Fuel Fireplace Conversion to Co-Linear Liners with a Solid Co-Linear installation fully inserted into existing fi replace - Conversion at unit Fuel Fireplace Flashing Approved 3x3 co-linear Note: Co-linear liners must only be installed within termination a solid fuel burning fi...

  • Page 30: Co-Linear Adapters And Terminations

    Venting Co-linear Adapters and Terminations Examples of Co-axial to Co-linear Adapters 46DVA-GCL 46DVA-CLAA Examples of Co-linear Terminal Confi gurations 10” 10” 7-5/8” dia. collar 3” Inlet & Exhaust Collars Co-Linear Terminal (typical) Flashing Kit Alternate Co-linear to Co-axial Conversion at Terminal Co-Linear to Co-Axial Adapter...

  • Page 31: Co-Linear Conversion Dimensions

    Venting Co-linear Conversion Dimensions Appliance Dimensions with Typical Adapter (Adapter can mount in any orientation) Co-linear Conversion - Top Outlet Co-linear Conversion - Rear Outlet 1-3/8” [35 mm] 22-11/16” [576 mm] 5-7/16” [138 mm] 15” [381 mm] 6-5/8” [168 mm] 1-7/8”...

  • Page 32: Appliance Preparation

    Appliance Preparation Unpack Appliance If appliance is to be vented from rear, it must be converted:  Caution 1. Remove the following parts in this order: a. Top outlet collar, gasket and intake plate from Beware of sharp edges! Wear gloves! appliance;...

  • Page 33: Install Stand-Offs

    Appliance Preparation Install Stand-off s Stand-off s are supplied fl at on fi rebox and are secured at one end. For retrofi tting in existing framing: Leave the stand-off s fl at on appliance case.  Caution Installer to verify clearances to all existing combustible construction before retrofitting appliance into existing wall cavity.

  • Page 34: Remove Window

    Appliance Preparation Remove Window The window is held in place by a spring-loaded lever on Window frame each side of the fi rebox. 1. To remove the window, locate the levers on each side of the window towards the top. Using your fi n- ger, pull the lever towards you and unhook it from the window frame bracket.

  • Page 35: Installation

    Installation 1030CIK—Clean Installation Kit Install Appliance for 1030 Clean Installation Hearth considerations Kit (new construction only) You need to know whether there will be a hearth or not in front of the appliance and some rules must be The 1030 Clean Installation Kit installs at the time of considered: framing the appliance.
  • Page 36 Installation 1030CIK—Clean Installation Kit 1030CIK - Finishing up the wall Removable panel Front of appliance Removable panel Lower panel Lower panel Wall Appliance base Appliance base Plywood base Plywood base 1-1/8” [29 mm] Stud Stud Lower panel Section view, up the wall—detail Appliance base Plywood base Finishing up the wall...
  • Page 37 Installation 1030CIK—Clean Installation Kit Install 1030CIK to appliance 3. Install the lower panel using the three bolts at the base of the appliance (3 nuts). 1. Unpack 1030 kit ensuring you have all pieces on hand. Kit content Upper panel Convection baffl...
  • Page 38 Installation 1030CIK—Clean Installation Kit 6. Install the top panel as indicated (3 x 1/2" screws). 8. Set aside the side doors, removable panel and barrier screen to install later when the appli- ance’s set-up and wall fi nish application are completed.

  • Page 39: Install Appliance For 3 Or 4-Sided Trims And Fronts (New Construction Only)

    Installation 3 or 4-Sided Backing Plates Install Appliance for 3 or 4-Sided Trims and Fit Appliance to Framing Fronts (new construction only) 1. Install stud brackets on each side of the appliance (2 screws per bracket). 3-sided trims 1035 and 4-sided trims 1040 are fi tted to appliance once its installation and wall fi...

  • Page 40: Install Electrical Wiring (If Necessary)

    Installation Electrical Wiring Install Electrical Wiring (if necessary) (for optional fan or power adapter kit) This section provides information to install the electric pre-wiring required for use with the 1095CFK Circulat- ing Fan Kit or GV60PAK Power Adapter Kit. All wiring must be done by a qualifi ed electrician in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1.

  • Page 41: Connect Gas Supply

    Installation Gas Supply Connect Gas Supply Pressure test the supply line for leaks. The gas supply inlet connection is a 3/8” NPT male con- The appliance and its individual shut-off valve must be nector located on the right hand side of the fi rebox. disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
  • Page 42 Installation Gas Supply Pressure Test Points The minimum supply pressure is given in the section Specifi cations of this manual—page 5. All piping and connections must be tested for leaks af- ter installation or servicing. All leaks must be corrected immediately.

  • Page 43: Install Liners

    Installation Liner Installation Install Liners If you have diffi culty sliding the side panels in, you may remove the burner plate by removing The following guidelines apply for all liners (with the the three screws at the rear of the fi rebox and exception of the 1070RGL Refl...

  • Page 44: Install Birch Log Kit 1000Blk

    Installation Fuel Beds Install Birch Log Kit 1000BLK Place log H1 onto the support bracket. Note the two tabs that fi t into the cutouts on the bottom of H1. Material required • Birch Log Kit, which contains: • 13 logs •...
  • Page 45 Installation Fuel Beds Place log H5 at the right end of log H4. You may 11. Place some embers into the groove between H11 need to gently press the log down onto the burner. and H10. Do not overfi ll - hold some embers back for later steps.
  • Page 46 Installation Fuel Beds 14. Place log H9 behind H8 as shown. 18. Place log H7 on top of H6 as shown. 15. Place log H6. Make sure the end of H6 lines mates with the raised feature on H10. 19. Place remaining embers as desired. You may not need to use all the embers.

  • Page 47: Install Driftwood Kit 1000Dwk

    Installation Fuel Beds Install Driftwood Kit 1000DWK 2. Place log H4 directly on the burner. Slide it along the groove until it reaches the brace at the left end. Material required • Driftwood Log Kit, which contains: • 9 logs •...
  • Page 48 Installation Fuel Beds 5. Place log H17 on the right hand pin on top of H15, 8. Place log H19 on the burner support plate, and into and balance the other end on the burner support the slight depression in H4. plate.
  • Page 49 Installation Fuel Beds 11. Place the pebbles anywhere you like within the ar- rangement. 12. The completed arrangement will look like the one below. • Note some minor adjustments may be needed to improve fl ame picture.

  • Page 50: Install Traditional Log Kit 1000Lsk

    Installation Fuel Beds Install Traditional Log Kit 1000LSK 2. Place log H10 into the left hand side of the cavity in front of the burner. Material required • Traditional Log Kit, which contains: • 13 logs • 1 x 0.180 lb bag of embers (not pictured) •...
  • Page 51 Installation Fuel Beds 5. Place embers into the cavity between H10 and H11. 8. Place log H30 on top of H11 and H4. You may not need to use all the embers supplied. Be careful not to block any burner ports (some cover- age is fi...
  • Page 52 Installation Fuel Beds 11. Place log H26 on top of H25. There is a pin in H25 that 13. Place log H28 behind H26, and top of H29. will fi t into the hole in H26 to hold it in place. 12.

  • Page 53: Refit & Check Window

    • damage components. • cause overheating resulting in dangerous conditions. Damage caused by incorrect window installation is not covered by the Valor Warranty. 4. Apply fi rm hand pressure around window frame to make sure window is sealed tight against fi rebox.

  • Page 54: Install Wall Switch Kit (Required)

    Installation Wall Switch Kit Install Wall Switch Kit (required) 7. Insert 4 AA alkaline batteries in the battery holder. 8. Connect the battery holder wire to the receiver. The wall switch kit is provided with this appliance. It is connected to the receiver in the fi replace. The receiver 9.

  • Page 55: Synchronize Remote Control

    Installation Remote Control Set-Up Synchronize Remote Control The receiver and the handset of the remote control sys- tem must be initially synchronized before fi rst use. 1. Insert one 9 V alkaline battery in the handset. 2. Locate the Reset button on the top side of the re- ceiver.

  • Page 56: Check Operation

    Installation Burner Aeration Check Operation Air Shutter Turn the fi replace fl ame up and down using the The air shutter adjustment lever is located under the remote control to confi rm that the full range of fi rebox. If the trim or front is already installed, remove inputs is achieved—see the remote control operation the barrier screen and the removable panel at the instructions in Appendix B of this manual.

  • Page 57: Install Trim And Barrier Screen

    Installation Accessories Installation Install Trim and Barrier Screen Install the trim chosen by the customer for their fi replace. Install as well the barrier screen which is provided with the trim. Show the customer how to remove the barrier screen to access the controls.

  • Page 58: Wiring Diagram

    Wiring Diagram GV60 Wiring Diagram MAN Knob Main Valve Knob Optional 1265WSK Wall Switch Kit Combination Control Valve Interruptor Block Connector Thermocouple Thermal Safety Switch yellow Antenna Receiver Battery Holder RESET Button Optional 1095CFK GV60 Wiring Diagram Control Module...

  • Page 59: Approved Venting Components

    Approved Venting Components Approved Direct Vent Suppliers for Valor Model 1000 Venting Parts Code / availability by Manufacturer Venting Parts Description Standard Co-axial 46DVA-HC 4DT-HC TM-4HT — — 4DHC round 658DVK2 940160 Deluxe Co-axial — — TM-4RHT — — 4DHCS square —...
  • Page 60 Approved Venting Components Venting Parts Code / availability by Manufacturer Venting Parts Description Galvanized 46DVA-06 4DT-06 TC-4DL6 SV4L6 94610606 6” long — — — Black 46DVA-06B 4DT-06(B) TC-4DL6B SV4LB6 90410606B Galvanized 7” long — — — — — — — Black 4D7B Galvanized...

  • Page 61: Commonwealth Of Massachusetts

    Commonwealth of Massachusetts State of Massachusetts Carbon Monoxide 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance Detector/Vent Terminal Signage with the above provisions shall comply with NFPA 720 Requirements and be ANSI/UL 2034 listed and IAS certifi ed. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential...
  • Page 62 Commonwealth of Massachusetts (c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1.

  • Page 63: Appendix A - Lighting Instructions Plate

    Appendix A - Lighting Instructions Plate Spark Pilot...

  • Page 64: Appendix B - Remote Control Operation

    Appendix B - Remote Control Operation Radio Frequency Turn Fireplace ON 315 MHz for USA and Canada. Press buttons until you hear a short beep; release buttons. This device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS standard(s). Beeps continue until pilot is lit.
  • Page 65 Appendix B - Remote Control Operation Setting ºC/24-hr or ºF/12-hr Manual Mode M A N clock Manual fl ame height adjustment. In MAN mode, press buttons Daytime Temperature Mode until temperature / clock display TEMP changes from When pilot is lit, room temperature °F / 12-hour °C / 24-hour is measured and compared to set...
  • Page 66 Appendix B - Remote Control Operation Circulating Fan Operation Setting Program Timers (if equipped) You can program two periods of time between 12 am Circulating fan has 4 speed levels from and 11:50 pm in each 24-hour cycle. low to high (1 to 4 bars). Programs P1 and P2 must be set in the following order Press SET to scroll to .
  • Page 67 Appendix B - Remote Control Operation Setting P2 high and low temperature times. Repeat same steps as Setting P1. When all settings are complete, press to save them. Timer Programming Example (default temperatures shown) 6:00 am 8:00 am 4:00 pm 10:00 pm 6:00 am high temp...

  • Page 68: Appendix C - Wall Switch Operation

    Appendix C - Wall Switch Operation The Wall Switch can be used to Adjusting Flame Height control your fi replace. You can Press and hold large fl ame button turn the pilot on or off and you can to gradually increase fl ame height. increase or decrease the fl...

  • Page 69: Appendix D - Spare Parts

    4000727 Touch control wall switch 4001487 Pilot assembly (propane gas) 4000728 Liner panels - complete sets Thermocouple 4000061 Valor Red Brick Liners 1010VRL Pilot injector #51 (natural gas) 4000735 Ledgestone Liners 1015LSL Pilot injector #30 (propane gas) 4000736 Fluted Black Liners 1025FBL Pilot hood 2-fl...
  • Page 70 Part Description Description Number Number Herringbone 4007422 Embers—0.18 lb bag 4007475 LH side panel Driftwood Log Set 1000DWK Valor Red Brick 4007182 Log no. H15 4007494 Ledgestone 4007416 Log no. H16 4007495 Fluted Black 4007198 Log no. H17 4007496 Plain Black 4007186 Log no.
  • Page 71 Appendix D - Spare Parts 21–25 26–27...
  • Page 72 Appendix D - Spare Parts 1000BLK 1000LSK 1000DWK...

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