Worm Gear; Wire Rope; Safety Check - HADEF 238/10MV Installation, Operating And Maintenance Instruction

Manual worm gear wire rope winch
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Definition "qualified person" (former expert)
A "qualified person" has learned, due to occupational training and experience and the job that the person has
done, the skills needed to tests the material for one's work.
Definition "licensed qualified person" (former approved expert)
A "licensed qualified person" has, due through special occupational training, knowledge about testing of the
material for one's work and knows the national accident prevention regulations and other prescriptions and
technical regulations. This person must test the material for one's work regularly with regard to design and
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS).
8.2

Worm gear

In order to guarantee long product lifetime, we recommend to
operate the winch for some time long at the start.
Effect approx. five full drum rotations with approx. 50% of the
nominal load.
Remove the protection plate and distribute the fat with a paint
brush over the worm gear wheel and the shaft.
Make sure that no fat gets on the load pressure brake (A).
Install the protection plate again.
NOTICE!
To ensure correct functioning of the load pressure brake, the winch must be loaded with at least 5 % of the
nominal load.
8.3

Wire rope

Wire ropes must be free from corrosion, dirt or damage.
They must be lubricated before commissioning.
No lubrication shortens the lifetime of the wire rope and the maintenance intervals.
WARNING!
It is not allowed to use plastic wire ropes or plastic-coated wire ropes.
9

Safety check

Before putting into service initially or when putting back into service, it must be checked whether:
 All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured.
 The wire ropes are winded up correctly, are lubricated and are in good condition.
10
Functional test
The functional test must be effected with the load capacity mentioned on the type plate.
Check the brake when lifting/lowering - it must hold the load safely.
Check the condition of the wire rope and the supporting structures.
Check screw connections.
12
5.52.208.00.01.07

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This manual is also suitable for:

238/10gv238/10238/10va

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