Related Manuals for HADEF 42/87E
Summary of Contents for HADEF 42/87E
- Page 1 Installation, Operating and Maintenance Instructions Electric Wire Rope Winch 42/87E Rev.08 5.52.290.00.01.08...
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Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. -
Page 3: Information
Safety check ..................17 Functional test .................. 17 11.1 Checks before the initial start-up................... 17 Maintenance ..................18 12.1 General ..........................18 12.2 Monitoring ........................18 12.3 Brake motor ........................18 12.4 Overload protection ......................19 12.5 Limit switch for wire rope path (as option) ..............19 12.6 Slack rope switch (as option) .................. -
Page 4: Indications To Determine The Used Part Of The Theoretical Usage Life
“winches, lifting and pulling devices”. NOTICE! Commitment A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF! Safety Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. -
Page 5: Requirements For The Operating Personnel
The device is only operated in a fault-free, fully functional condition, and the safety components, in particular, are checked regularly to ensure that it is functioning properly. The required personal protective equipment for the operators, service and repair personnel is available and is used. -
Page 6: Basic Safety Measures
Winches with disengaging clutch (as option) Only for pulling out the uncharged wire rope Only for horizontal load Only for special kinds of use (i.e. lowering of floaters in liquids) when there is no danger for persons or danger of damage of material. -
Page 7: Transport
Transport The devices are checked and if so adequately packed before delivery. Do not throw or drop the equipment. Use adequate means of transport. Transport and means of transport must be suitable for the local conditions. Safety device for transport NOTICE! Should a safety device for transport exist, please remove it before commissioning. -
Page 8: Design
Design HADEF Electric wire rope winch provided with fixing holes for stationary use. Housing made in steel plate. Both side plates are connected with a buckling resistant cross beam. Each of above edges of site plates is provided with transport eyes. - Page 9 DANGER! The overload protection serves exclusively to protect against damage to the device due to overloading when moving loads. Its function must not be integrated into the operational work process! Control ▫ Low voltage control (direct control depends on the kind of unit) ▫...
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Page 10: Technical Data
Technical data Type Capacity Wire rope Wire Capacity Wire rope Wire Rope nec. nec. min. Mechanism Motor Current Noise Weight storage rope storage rope layers wire breaking group output consumption emission * without speed speed rope ø strength wire rope approx. -
Page 11: Installation Of Winch
Installation of winch Capacity Ø D / Anchoring Number of Type 1st layer screws screws Strength class 1506 1515 11/M10 1516 2306 2309 17/M16 2316 2406 2409 1000 17/M16 2416 3405 3406 2000 17/M16 3416 4107 3200 24/M22 4108 5105 5000 1000 1000... -
Page 12: Winding Up Of Wire Rope
By pulling the wire rope, the retainer key gets stuck into the pocket and locks the wire rope safely. It may be necessary to insert the retainer key a little bit into the hub with a soft tool before the wire rope can be loaded. -
Page 13: Tools
Tools Capacity Size Tool 500 kg SW17 990, 1000, 2000 kg SW24 3200 kg SW32 Winch installation 5000 kg SW41 7500 kg SW36 10000 kg SW41 Rope installation diff. Control Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. -
Page 14: Disengaging Clutch (As Option)
Elektric Elektric-EX Pneumatic + EX In order to be able to drain the load in the event of a power supply failure, it is possible to release the brake manually by means of lever (A). Illustration 13 DANGER! The emergency drain may only be used in the event of a power supply failure and not in the event of a technical fault on the unit! NOTE! A minimum weight of approx. -
Page 15: Operation
Operation The following, important points must be observed when operating the equipment: Read the safety instructions. Never load the devices beyond their working load limit. When changing the motor turning direction, allow the motor to come to a standstill first. ... -
Page 16: Power Supply
Exchange two phases of the main current supply. Test the winding direction of the wire rope. 9.2.4 Wiring diagram Wiring diagrams are situated in the terminal box or can be requested from HADEF by metioning of serial number. 9.2.5 Assignment recommendation of line cross-sections and fuses Assignment of line cross-sections and fuses must be done acc. -
Page 17: Wire Rope
Wire rope Wire ropes must be free from corrosion, dirt or damage. They must be lubricated before commissioning. No lubrication shortens the lifetime of the wire rope and the maintenance intervals. WARNING! It is not allowed to use plastic wire ropes or plastic-coated wire ropes. Limit switch for wire rope path (as option) The limit switch (if exist) must be adjusted before commissioning and after maintenance work has been made. -
Page 18: Maintenance
Maintenance 12.1 General All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; they must be effected with utmost care. Only “qualified persons” may do this work. Servicing and maintenance work must only be done when the hoist is not loaded. ... -
Page 19: Overload Protection
12.3.3 Adjusting the air gap View "X" on the brake. 1 Loosen the locking screws (6) by half a turn. 2 Turn the cap screws (8) into the magnetic body (9) anti-clockwise. 3 By turning the locking screws (6) clockwise, move the magnetic body (9) towards the anchor plate (10) using a feeler gauge until nominal air gap “a”... -
Page 20: Slack Rope Switch (As Option)
Make sure that 2-3 rope layers remain on the drum in the lowest load position. Adjustment for "lifting" is done analogous. Afterwards drive carefully to the end positions to check correct adjustment. Illustration 21 Pictures may differ from the actual design. 12.6 Slack rope switch (as option) 12.6.1... -
Page 21: Periodic Checks
13.2 Periodic checks Independently from the regulations of the individual countries, lifting devices must be checked at least yearly by a qualified person or licensed qualified person regarding its functional safety. 13.3 Wire rope Adequate performance of the servicing and monitoring work acc. to the validated, national regulations “Basics for cable drives –... -
Page 22: Chain Wheel
Marks of impact or other deformation wear of the holes of the roller plates Illustration 27 broken plates broken bushes Illustration 28 13.6 Chain wheel When placing a plate, measure wear with a measuring device. When dimension Vmax is reached, both chain wheels and the roller chain must be exchanged. -
Page 23: Chain Drive
14.1 Chain drive Lubricate the chain drive (from gear to rope drum) once a month loosen the screws (3) pull out (upside) the protection plate (1) Lubricate the roller chain (2) with a paint brush. Let the winch start shortly during lubrication so that lubricant is distributed over the whole length of the chain. -
Page 24: Trouble
Trouble Please pay attention to the following in case of problems: Troubles with the equipment must only be repaired by qualified personnel. Secure the unit against unintended operation start. Put up a warning note indicating that the unit is not to be used. ... -
Page 25: Decommissioning
Decommissioning WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: ...