Installation Of The Winch; Selection Of Wire Ropes; Wire Rope Fastening - HADEF 238/10MV Installation, Operating And Maintenance Instruction

6.1

Installation of the winch

The winches can be installed in any position desired, make sure, however, that the prescribed rope exit is
correct.
Make sure the attachment surface is flat/plain and that installation is made stress-free to ensure safe
functioning.
Use the screws mentioned in the table for installation. Tighten all screws evenly.
Distance of holes
Capacity holes of the
1st layer installation area
A
kg mm
250 (2x125) 192
500 (2x250) 223
1000 (2x500) 254
1500 (2x750) 254
2000 (2x1000) 360
3000 (2x1500) 386
5000 (2x2500) 386
7500 455
*MV 1500 165
*MV 3000 446
*MV 5000 456
*MV = Marine-Version
6.2

Selection of wire ropes

 Wire ropes acc. to EN 12385-4 - Lifting ropes
 Stainless wire ropes and special wire ropes are available on request.
 Diameter and nec. minimum breaking load must be acc. to the data mentioned in the table in chapter
"Technical Data" resp. acc. to the details mentioned on the type plate.
Recommendation of wire ropes
 Steel-reinforced wire ropes
 For larger pulling rope forces, fibre-core wire ropes can also be used.
 For unguided loads, - non-twisting or at least twist-resistant wire ropes.
 For several rope layers winded through the drum, - steel-reinforced wire ropes.
WARNING!
It is not allowed to use plastic wire ropes or plastic-coated wire ropes.
6.3

Wire rope fastening

There is a plate on the winch indicating the wind up direction.
Standard
Illustration 1
*For winches subject to approval by Germanischer Lloyd, at least 3 rope layers are prescribed to remain on the drum.
 fasten the sharpened end of the wirerope acc.of suitable image.
 make sure that screws and rope key are thighten fast.
 Ropefastening for 5000kg at gearside, all others at the opposed limit disc
5.52.208.00.01.07
fastening screws
4x
B strength Tightening
8.8 moment
mm Nm
100 M12 87
115 M12 87
141 M12 87
178 M12 87
196 M20 431
251 M20 431
316 M20 431
350 M20 431
210 M16 214
251 M20 431
316 M20 431
Separation partition 250-500kg
Illustration 2
Separation partition 1000-1500kg
Illustration 3
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