HADEF 238/10MV Installation, Operating And Maintenance Instruction

Manual worm gear wire rope winch

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Installation, Operating and
Maintenance Instructions
HADEF Manual Worm Gear Wire Rope Winch
as standard version
as galvanized version
as Marine version
5.52.208.00.01.07
Type 238/10
Type 238/10GV
Type 238/10MV
Rev.07

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Summary of Contents for HADEF 238/10MV

  • Page 1 Installation, Operating and Maintenance Instructions HADEF Manual Worm Gear Wire Rope Winch as standard version Type 238/10 as galvanized version Type 238/10GV as Marine version Type 238/10MV 5.52.208.00.01.07 Rev.07...
  • Page 2: Table Of Contents

    Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original.
  • Page 3: Information

    Functional test .................. 12 Maintenance ..................13 11.1 General ..........................13 11.2 Monitoring ........................13 Inspection ..................13 12.1 Periodic checks ....................... 13 12.2 Wire rope .......................... 13 12.3 Inspection intervals ......................13 Service ....................13 13.1 Wire rope .......................... 13 13.2 Gear ..........................
  • Page 4: Duty Of Care Of The Owner

    Failure to follow the instructions of this manual can lead to unpredictable hazards. For any resulting damage or personal injury, HADEF assumes no liability. The unit was designed and built following a risk analysis and careful selection of the harmonized standards that are to be complied with, as well as other technical specifications.
  • Page 5: Appropriate Use

    DANGER! In order to avoid severe injury, please pay attention to the following when using the equipment:  Use protective clothes/equipment.  Do not wear long hair hanging down open.  Do not wear rings or other jewelry.  Do not wear clothes that are too big/wide. ...
  • Page 6: Transport And Storage

     The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be moved.  Never load the devices beyond their working load limit.  Pay attention to the accident prevention regulations (UVV).  Should the hoist be used outside of Germany, please pay attention to the national regulations that apply. ...
  • Page 7: Description

    The winch can be installed in any position desired, make sure, however, the wire rope exit is correct. For outside use we recommend to use a protective roof. Versions: Type 238/10 Type 238/10 Type 238/10GV Type r 238/10MV Standard with separating galvanized version Marine-version partition and two rope...
  • Page 8: Technical Data

     Rope drum 238/10 - made in steel 238/10GV - made in steel - galvanized 238/10MV - made in stainless steel  Brake Gear spring pressure brake  Gear Worm gear As option for rope winches with capacity 2000kg - 5000kg ...
  • Page 9: Installation Of The Winch

    Installation of the winch The winches can be installed in any position desired, make sure, however, that the prescribed rope exit is correct. Make sure the attachment surface is flat/plain and that installation is made stress-free to ensure safe functioning. Use the screws mentioned in the table for installation.
  • Page 10: Winding Up Of Wire Rope

    DANGER! In case of incorrect winding direction, the load pressure brake is not working. Winding up of wire rope The wire rope must always be winded up tensioned. When the last wire rope layer is winded onto the drum, the flanged wheel must exceed the top layer by at least 1 1/2 times of the wire rope diameter. NOTICE! According to validated regulations and accident prevention regulations, the wire rope length must be chosen so that at least 2 rope layers remain on the drum when the wire rope is unwinded.
  • Page 11: Free-Wheeling Mechanism Of The Drum

    Wirerope winch from 2000 kg capacity and up By changing the crank to the other driving point, it is easier to move larger loads. Free-wheeling mechanism of the drum For engaging or disengaging of the drum for controlled feeding-out of the uncharged wirerope. Disengaging ...
  • Page 12: Worm Gear

    Definition “qualified person” (former expert) A “qualified person” has learned, due to occupational training and experience and the job that the person has done, the skills needed to tests the material for one’s work. Definition “licensed qualified person” (former approved expert) A “licensed qualified person”...
  • Page 13 Maintenance 11.1 General All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; they must be effected with utmost care.  Only “qualified persons” may do this work.  Servicing and maintenance work must only be done when the hoist is not loaded. ...
  • Page 14  Position of the broken threads  Timing sequence of occurrence of breaks.  Reduction of the wire rope diameter.  Corrosion  Abrasion  Deformation  Heat influence  Operation time  Wire rope fastening CAUTION! The wire rope must be replaced immediately should even one strand be broken. 13.2 Gear quarterly: lubricate the worm gear wheel and the worm gear shaft...
  • Page 15 CAUTION! Trouble caused by wear or damage to parts such as wire ropes, chains, chain wheels, axes, bearings, brake parts, etc., must be remedied by replacing the parts with original spare parts. Remedy Trouble Cause Remedy lubricate the worm gear and the worm gear shaft, not lubricated clean and lubricate again It is difficult to turn the crank if unloaded...

This manual is also suitable for:

238/10gv238/10238/10va

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