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8
Commissioning
8.1
General
Should the unit be used in Germany:
Please observe the validated, national accident prevention regulations.
For other countries:
Inspections as above. Please observe the national rules and regulations and the instructions in this manual!
NOTICE!
Hoists up to 1000 kg capacity and without motor-driven trolleys of hoisting unit must be tested by a "qualified
person" before putting into operation for the first time.
Hoists of 1000 kg capacity and up or with more than one motor-driven hoist movement; i.e. lifting and trolley
movement, must be tested by a "licensed qualified person" before putting in operation.
An exception is "hoists ready for operation" acc. validated national regulations with EU-declaration of
conformity.
Definition "qualified person" (former expert)
A "qualified person" has learned, due to occupational training and experience and the job that the person has
done, the skills needed to tests the material for one's work.
Definition "licensed qualified person" (former approved expert)
A "licensed qualified person" has, due through special occupational training, knowledge about testing of the
material for one's work and knows the national accident prevention regulations and other prescriptions and
technical regulations. This person must test the material for one's work regularly with regard to design and
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS).
8.2
Worm gear
In order to guarantee long product lifetime, we recommend to
operate the winch for some time long at the start.
Effect approx. five full drum rotations with approx. 50% of the
nominal load.
Remove the protection plate and distribute the fat with a paint
brush over the worm gear wheel and the shaft.
Make sure that no fat gets on the load pressure brake (A).
Install the protection plate again.
NOTICE!
To ensure correct functioning of the load pressure brake, the winch must be loaded with at least 5 % of the
nominal load.
8.3
Wire rope
Wire ropes must be free from corrosion, dirt or damage.
They must be lubricated before commissioning.
No lubrication shortens the lifetime of the wire rope and the maintenance intervals.
WARNING!
It is not allowed to use plastic wire ropes or plastic-coated wire ropes.
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5.52.208.00.01.06
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