Related Manuals for HADEF 46/21E
Summary of Contents for HADEF 46/21E
- Page 1 Installation, Operating and Maintenance Instructions Electric Wire Rope Winch 45/10E + 46/21E Rev.13 5.52.262.00.01.13...
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Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. -
Page 3: Information
Safety check ..................19 Functional test .................. 19 11.1 Checks before the initial start-up................... 19 Maintenance ..................20 12.1 General ..........................20 12.2 Monitoring ........................20 12.3 Brake motor ........................20 12.4 Overload protection ......................20 12.5 Limit switch for wire rope path (as option) ..............21 12.6 Pressure roller (as option) .................... -
Page 4: Indications To Determine The Used Part Of The Theoretical Usage Life
“winches, lifting and pulling devices”. NOTICE! Commitment A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF! Safety Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. -
Page 5: Requirements For The Operating Personnel
Complete the operating and installation instructions by any instructions (regarding supervision or notifications)that are important for the special kind of use of the equipment, i.e. regarding organization of work, work flow and human resources. In particular, the owner/user must ensure that: ... -
Page 6: Basic Safety Measures
DANGER! The ambient temperature range must not be exceeded! Winches with disengaging clutch (as option) Only for pulling out the uncharged wire rope Only for horizontal load Only for special kinds of use (i.e. lowering of floaters in liquids) when there is no danger for persons or danger of damage of material. -
Page 7: Transport And Storage
Transport and Storage CAUTION! Transport may only be done by qualified personnel. No liability for any damage resulting from improper transport or improper storage. Transport The devices are checked and if so adequately packed before delivery. Do not throw or drop the equipment. ... -
Page 8: Design
Design HADEF electric wire rope winches Type 45/10 E + 46/21 E + 95/18 E EX + 96/21 E EX have been developed for stationary use. Serial winch with ungrooved drum. Grooved drum as option. Type 45/10 E + 95/18 E EX... - Page 9 ▫ Electronic overload protection for units up to 1000 kg available as option. The overload protection is adjusted by the manufacturer according to the regulations that apply. The overload protection prevents lifting a load that is too heavy by switching off the hoisting motor. When putting the winch into operation or after current of the winch has been cut off or after the overload protection has operated, press the button "lowering"...
- Page 10 Disengaging clutch The disengaging clutch separates the winch drum from the gear in order to pull off the uncharged wire rope. Illustration 4 DANGER! Disengaging of the drum may never be effected under load and/or when current is on! 4.4.1 Emergency brake release - hoist (option) Electric...
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Page 11: Technical Data
Weight without rope approx. Type 46/21E *measured at a distance of 1 m from the surface of the unit and 1.6 m over the assembly area (tolerance +2dB(A)) 3-phase current motor 400V/50Hz - IP55 – F – max. 1000 m above sea level. -
Page 12: Winch Assembly
1650 16000 M24 / 670 1850 1000 Illustration 6 20000 M24 / 670 1850 1000 Type 46/21E capacity fastening screws strength class 8.8 1st layer Tightening moment ØM / Nm Qty. M12 / 87 990 / 1000 M12 / 87... -
Page 13: Wire Rope Fastening
Wire rope fastening If the winch is fitted with overload protection, the winding direction of the wire rope is determined. Winding direction "A" is supplied as standard. When the winding direction is changed, electrical wiring in the terminal box must be changed accordingly. The kind of wire rope fastening and the winding direction are determined for winches with grooved drum by the direction of the grooves on the drum. -
Page 14: Winding Up Of Wire Rope
Depending on the direction the rope is winded round the drum there are two wire rope exits. See chapter "Installation". Illustration 12 Winding up of wire rope The wire rope must always be winded up tensioned. When the last wire rope layer is winded onto the drum, the flanged wheel must exceed the top layer by at least 1 1/2 times of the wire rope diameter. -
Page 15: Toolls
Toolls Capacity Size Tool SW19 2000-4000 kg SW24 5000-6300 kg Winch istallation 8000-12500 kg SW32 16000+20000 kg SW36 2000-20000 kg div. Rope installation div. Control Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. -
Page 16: Operation
Emergency release – Hoist (as option) Elektric Elektric-EX Pneumatic + EX In order to be able to drain the load in the event of a power supply failure, it is possible to release the brake manually by means of lever (A). Illustration 19 DANGER! The emergency drain may only be used in the event of a power supply failure and not in the event of a... -
Page 17: Commissioning
Observe the duty cycle, i.e. intermittent operation S3-40% ED (as per VDE 0530) means that in a period of 10 minutes the motor can operate – no matter the height of the load – for 4 minutes. It is therefore irrelevant whether the 4 minutes are continuous (i.e., in case of very high lifting heights) or are made in intervals. -
Page 18: Gear
Exchange two phases of the main current supply. Test the winding direction of the wire rope. 9.2.4 Wiring diagram Wiring diagrams are situated in the terminal box or can be requested from HADEF by metioning of serial number. 9.2.5 Assignment recommendation of line cross-sections and fuses Assignment of line cross-sections and fuses must be done acc. -
Page 19: Limit Switch For Wire Rope Path (As Option)
Limit switch for wire rope path (as option) The limit switch (if exist) must be adjusted before commissioning and after maintenance work has been made. Intermediate checks for correct function are necessary. The switching point for the upper load position must be set in such a way that even in case of unfavourable cable winding the permitted highest load position is not overrunned. -
Page 20: Maintenance
Maintenance 12.1 General All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; they must be effected with utmost care. Only “qualified persons” may do this work. Servicing and maintenance work must only be done when the hoist is not loaded. ... -
Page 21: Limit Switch For Wire Rope Path (As Option)
12.5 Limit switch for wire rope path (as option) 12.5.1 Setting of the switching points At first, adjust the cams for "lowering". Therefore lower the load to its lowest end position and adjust the cams. The number of switching cams can vary job-oriented. 1 Unscrew the screws of the cover and remove the cover. -
Page 22: Rope Guiding Device (Optional)
12.7.2 Setting for wire rope exit exceeding 45° Further setting is necessary if the wire rope exit exceeds 45° Release the screw (1) slightly Turn the square (2) until the roller puts pressure on the wire rope. Hold the square (2) and tighten the screw (1) again. -
Page 23: Inspection
12.8.3 Tensioning of the roller chain It is necessary, to ensure correct functioning and due to wear, that the roller chain is checked in regular intervals and tensioned again, if necessary. The roller chain must be tensioned until it is guaranteed that the chain runs smoothly, wear elongation is compensated and the chain cannot jump over. -
Page 24: Inspection Intervals
13.5 Inspection intervals on commission- daily checks 1st service inspection, inspection, inspection, inspection, after 3 months service every service every service every service every 2 months 3 months 12 months 24 months Inspection of the equipment by a qualified person (periodic inspection) Check screw connections Check brake function... -
Page 25: Rope Guiding Device
Oil quantities for standard gearboxes in mounting position B5: Oil quantity / l Recommen- Type Gearbox size dation CHPL 1002 1003 1602 1604 FUCHS 2503 Planetary gear RENOLIN 5003 PG 220 5004 7003 7004 10004 FUCHS 18004 Planetary gear RENOLIN 25004 PG 220 35004... -
Page 26: Electric Motor
Lubricate before commissioning after prolonged standstill. Lubrication intervall: at least once per month. Recommended lubricant: grease FUCHS SHELL ESSO MOBIL TOTAL Renolit Alvania Unirex Mobilux MULTIS FEP 2 EP 2 EP 2 EP 2 Lubrication through lubrication nipple "X". Due to different types and sizes, there may exist different quantities of lubrication nipples. -
Page 27: Remedy
Remedy Problem* Unit Cause Remedy No main power Check connection to mains supply Unit cannot be switched on Electric Hoists Phase sequence not correct (with low voltage exchange 2 phases control) (see waring note at the plug) Fuse burnt out Replace the fuse Defective switching unit in the control button switch Replace the switching unit... -
Page 28: Decommissioning
Decommissioning WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: ...