HADEF 238/10 Installation, Operating And Maintenance Instructions

HADEF 238/10 Installation, Operating And Maintenance Instructions

Worm gear wire rope winch

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Installation,- Operating and
Maintenance Instructions
HADEF Manual Worm Gear Wire Rope Winch
as standard version
as galvanized version
as Marine version
5.52.208.00.01.06
Type 238/10
Type 238/10GV
Type 238/10MV
Rev.06

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Summary of Contents for HADEF 238/10

  • Page 1 Installation,- Operating and Maintenance Instructions HADEF Manual Worm Gear Wire Rope Winch as standard version Type 238/10 as galvanized version Type 238/10GV as Marine version Type 238/10MV 5.52.208.00.01.06 Rev.06...
  • Page 2: Table Of Contents

    Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original.
  • Page 3: Information

    Safety check ..................13 Functional test ................. 13 Maintenance ..................13 11.1 General ........................... 13 11.2 Monitoring ........................13 Inspection ..................13 12.1 Periodic checks ......................13 12.2 Wire rope ........................13 12.3 Inspection intervals ....................... 14 Service ..................... 14 13.1 Wire rope ........................
  • Page 4: Safety

    Failure to follow the instructions of this manual can lead to unpredictable hazards. For any resulting damage or personal injury, HADEF assumes no liability. The unit was designed and built following a risk analysis and careful selection of the harmonized standards that are to be complied with, as well as other technical specifications.
  • Page 5: Requirements For The Operating Personnel

    Requirements for the operating personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it. They must have their employer’s authorization for operation of the units. Before starting work, the operating personnel must have read the operating and installation instructions, especially the chapter "Safety Instructions".
  • Page 6: Basic Safety Measures

    Basic safety measures  Observe installation-, operation and maintenance instruction.  Take notice of caution notes at units and in the manual  Observe safety distances.  Take care for a free view on the load.  Only use the hoists appropriately. ...
  • Page 7: Safety Device For Transport

    The winch handle is detachable. The winch can be installed in any position desired, make sure, however, the wire rope exit is correct. For outside use we recommend to use a protective roof. Versions: Type 238/10 Type 238/10 Type 238/10GV Type r 238/10MV...
  • Page 8: Important Components

    Important components  Housing 238/10 - made in steel plate 238/10GV - made in steel plate - galvanized 238/10MV - made in steel plate - special coating  Rope drum 238/10 - made in steel 238/10GV - made in steel - galvanized...
  • Page 9: Installation Of The Winch

     The winch must be set up and attached in such a way that it cannot change position neither by the load nor by other influences. Installation of the winch The winches can be installed in any position desired, make sure, however, that the prescribed rope exit is correct.
  • Page 10: Winding Up Of Wire Rope

     fasten the sharpened end of the wirerope acc.of suitable image.  make sure that screws and rope key are thighten fast.  Ropefastening for 5000kg at gearside, all others at the opposed limit disc DANGER! In case of incorrect winding direction, the load pressure brake is not working. Winding up of wire rope The wire rope must always be winded up tensioned.
  • Page 11: Operation

    Operation Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. They must be authorized by the employer for the operation of the equipment. The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel.
  • Page 12: Commissioning

    Commissioning General Should the unit be used in Germany: Please observe the validated, national accident prevention regulations. For other countries: Inspections as above. Please observe the national rules and regulations and the instructions in this manual! NOTICE! Hoists up to 1000 kg capacity and without motor-driven trolleys of hoisting unit must be tested by a “qualified person”...
  • Page 13 Safety check Before putting into service initially or when putting back into service, it must be checked whether:  All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured.  The wire ropes are winded up correctly, are lubricated and are in good condition. Functional test The functional test must be effected with the load capacity mentioned on the type plate.
  • Page 14 12.3 Inspection intervals on commissioning daily checks 1st service after 3 inspection, inspection, months service every 3 service every 12 months months Inspection of the equipment by a qualified person (periodic inspection) Check screw connections Check brake function check brake air gap (only for electric devices) *) check overload protection if existent clean and lubricate the wire rope check wire rope and wire rope end fastenings for damage...
  • Page 15 13.5 Lubricant for food industry – Selection (as option*) KLÜBER SHELL MOBIL CASTROL Gearing FM Grease HD2 Mobilgrease FM 222 Klüberoil 4UH 1-1500 N Load chain Optimol Viscoleb 1500 Lubricant FM 100 Load hook; Pulleys FM Grease HD2 Mobilgrease FM 222 Gear rim;...

This manual is also suitable for:

238/10gv' 238/10mv

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