Brake Caliper Reassembly And Remounting - Suzuki GSF600Y 2000 Service Manual

BRAKE CALIPER REASSEMBLY AND
REMOUNTING
Reassemble and remount the brake caliper in the reverse order
of removal and disassembly. Pay attention to the following points:
• Wash the caliper bores and pistons with the specified brake
fluid. Thoroughly wash the dust seal grooves and piston seal
grooves.
+ +
+ Specification and classification: DOT 4 + +
#
* Wash the brake caliper components with new brake
fluid before reassembly.
* Do not wipe the brake fluid off after washing the
components.
* When washing the components, use the specified
brake fluid. Never use different types of fluid or
cleaning solvents such as gasoline, kerosine, etc.
* Replace the piston seals and dust seals with new ones.
* Apply brake fluid to all of the seals, brake caliper bores
and pistons before reassembly.
BRAKE CALIPER HOLDER
• Apply SUZUKI SILICON GREASE to the brake caliper holder.
, 99000-25100: SUZUKI SILICONE GREASE
• Remount the reflector 1. (For E-03, E-28, E-33)
• Tighten the brake caliper mounting bolts 2 and brake hose
union bolt 3 to the specified torque.
" Brake caliper mounting bolt 2:
39 N . m (3.9 kgf . m, 28.0 lb-ft)
Brake hose union bolt 3:
23 N . m (2.3 kgf . m, 16.5 lb-ft)
NOTE:
Before remounting the brake caliper, push the brake caliper
pistons all the way into the caliper.
#
Bleed air from the system after reassembling the brake
caliper. (! 2-18)
CHASSIS 5-45