Table Of Contents - JLG TOUCAN 1010I Operation And Safety Manual

SECTION - 1 - SAFETY PRECAUTIONS
1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . 1-1
Operator Training and Knowledge. . . . . 1-1
Workplace Inspection. . . . . . . . . . . . . . . 1-1
Machine Inspection . . . . . . . . . . . . . . . . 1-1
1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Trip and Fall Hazards . . . . . . . . . . . . . . . 1-2
Electrocution Hazards . . . . . . . . . . . . . . 1-2
Tipping Hazards . . . . . . . . . . . . . . . . . . . 1-3
Crushing and Collision Hazards . . . . . . 1-3
1.4 TOWING, LIFTING, AND HAULING . . . . . . . 1-4
1.5 ADDITIONAL HAZARDS / SAFETY . . . . . . . 1-4
SECTION - 2 - USER RESPONSIBILITIES, MACHINE
PREPARATION, AND INSPECTION
2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . 2-1
Operator Training . . . . . . . . . . . . . . . . . . 2-1
Training Supervision. . . . . . . . . . . . . . . . 2-1
Operator Responsibility . . . . . . . . . . . . . 2-1
2.2 PREPARATION, INSPECTION, AND
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 PRE-START INSPECTION . . . . . . . . . . . . . . 2-3
Control Stations . . . . . . . . . . . . . . . . . . . 2-5
Tilt Sensor Check . . . . . . . . . . . . . . . . . . 2-5
Overload Sensor Check . . . . . . . . . . . . . 2-6
Slack / Broken Chain Sensors Check . . 2-7
SECTION - 3 - MACHINE CONTROLS AND INDICATORS
3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 CONTROLS AND INDICATORS. . . . . . . . . . 3-1
Ground Control Station . . . . . . . . . . . . . 3-2
Manual Lowering Controls . . . . . . . . . . . 3-3
Platform Control Station . . . . . . . . . . . . . 3-4
Platform Control Indicator Panel. . . . . . . 3-5
SECTION - 4 - MACHINE OPERATION
4.1 EMERGENCY CONTROL OPERATION . . . . 4-1
Platform/Off/Ground Selector Switch. . . 4-1
Emergency Stop Switch . . . . . . . . . . . . . 4-1
4.2 PLATFORM CONTROLS . . . . . . . . . . . . . . . 4-1
Drive Speed Selector Switch . . . . . . . . . 4-1
Traveling (Driving) . . . . . . . . . . . . . . . . . 4-1
Raising And Lowering The Mast . . . . . . 4-2
Raising And Lowering The Jib . . . . . . . . 4-3
Slewing The Turntable . . . . . . . . . . . . . . 4-3
Work Platform Functions Combination . 4-3
4.3 MANUAL LOWERING CONTROLS . . . . . . . 4-3
4.4 ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Motion Alarm . . . . . . . . . . . . . . . . . . . . . 4-3
Tilt Light And Alarm . . . . . . . . . . . . . . . . 4-3
Overload Light And Alarm . . . . . . . . . . . 4-4
Slack Chain Light And Alarm . . . . . . . . . 4-4
Soft Touch System Light And Alarm (Option) 4-4
4.5 SHUT DOWN AND PARK. . . . . . . . . . . . . . . 4-5
4.6 CHARGERS . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
ZIVAN High Frequency Electronic Charger 4-6
EMB-MP Charger . . . . . . . . . . . . . . . . . . 4-7
31210005
4.7 EMERGENCY TOWING. . . . . . . . . . . . . . . . 4-8
4.8 LIFTING AND TIE DOWN . . . . . . . . . . . . . . 4-8
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.9 LOADING AND UNLOADING . . . . . . . . . . . 4-9
Using a fork lift truck . . . . . . . . . . . . . . . . 4-9
Using a winch for loading . . . . . . . . . . . . 4-9
SECTION - 5 - DECALS
SECTION - 6 - EMERGENCY PROCEDURES
6.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 INCIDENT NOTIFICATION . . . . . . . . . . . . . 6-1
6.3 EMERGENCY OPERATION. . . . . . . . . . . . . 6-1
Operator Unable to Control Machine . . . 6-1
Platform or Mast Caught Overhead. . . . . 6-1
6.4 EMERGENCY LOWERING . . . . . . . . . . . . . 6-1
6.5 EMERGENCY TOWING PROCEDURES . . . 6-1
SECTION - 7 - INSPECTION AND REPAIR LOG
SECTION - 8 - GENERAL SPECIFICATIONS & OPERATOR
MAINTENANCE
8.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . 8-1
8.2 OPERATING SPECIFICATIONS . . . . . . . . . 8-1
Fluid Capacities . . . . . . . . . . . . . . . . . . . . 8-2
Electric power unit . . . . . . . . . . . . . . . . . . 8-2
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.3 OPERATOR MAINTENANCE. . . . . . . . . . . . 8-4
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Hydraulic filters . . . . . . . . . . . . . . . . . . . . 8-7
Turntable Lubrication. . . . . . . . . . . . . . . . 8-8
Lifting chains lubrication . . . . . . . . . . . . . 8-8
Mast Section Lubrication . . . . . . . . . . . . . 8-8
Wheel Bearing Lubrication . . . . . . . . . . . 8-8
Hydraulic Oil Reservoir . . . . . . . . . . . . . . 8-8
Steering hydraulic unit reservoir . . . . . . . 8-9
Tires And Wheels . . . . . . . . . . . . . . . . . . 8-10
Verification Of The Overload Detection
Setting . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Verification Of The Tilt Alarm Setting. . . 8-11
- JLG Lift -

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