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IDEAL MSC-13K-B Manual

Mobile column lift set capacity 13,200lbs / each column
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Mobile Column Lift Set
MSC-13K-B
Capacity 13,200lbs / Each Column
Installation - Operation – Service Manual
Nov. 2021

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Summary of Contents for IDEAL MSC-13K-B

  • Page 1 Mobile Column Lift Set MSC-13K-B Capacity 13,200lbs / Each Column Installation - Operation – Service Manual Nov. 2021...

  • Page 2: Table Of Contents

    INDEX CHAPTER 0. PREFACE----------------------------------------------------------------------------PAGE 2 CHAPTER 1. GENERAL----------------------------------------------------------------------------PAGE 3 CHAPTER 2. SET-UP / INSTALLATION -------------------------------------------------------PAGE 7 CHAPTER 3. CHARGING BATTERIES---------------------------------------------------------PAGE 9 CHAPTER 4. OPERATION INFORMATION --------------------------------------------------PAGE 10 CHAPTER 5. LIFTING OPERATION INSTRUCTIONS-------------------------------------PAGE 20 CHAPTER 6. STORE THE MOBILE COLUMN LIFT ---------------------------------------PAGE 24 CHAPTER 7.

  • Page 3: Chapter 1. General

    1. GENERAL SPECIFICATIONS OEM Item # / Model # 167215B / MSC-13K-B Capacity 13,200 lbs. / Each Column Pressure Relief Valve 2,030 psi Sealed Ex-Works Pump motor 3HP ( DC24V, Max 110Amper ) / Each Column Battery charger power Input: 100-140 , 60Hz, single phase...
  • Page 4 DIMENSIONS ( mm / inch) Fig.1 Mobile Column Lift Dimensions Nov. 2021 MSC-13K...
  • Page 5 DESCRIPTION OF THE LIFTING SYSTEM The mobile column lift is a movable electrically driven hydraulic column lift used for lifting heavy vehicles. It is used in set of four columns. But at least two lifting columns are required to work at same time for lifting a vehicle. The main components of the mobile column lift are shown below: (see figure 2): Height sensor / encoder Safety lock mechanism...
  • Page 6 STRUCTURE OF THE MOBILE COLUMN LIFT • Hydraulic Power Unit The hydraulic system consists of an electrically driven pump, flow control valves, control valves and an oil reservoir. • Column and Lifting Cylinder The column and lifting cylinder form the major part of the portable column lift. In the U-section of the column there are a guide block and rollers.

  • Page 7: Chapter 2. Set-Up / Installation

    2. SET-UP / INSTALLATION Remark: Only move the lifting column with the forklift. Only raise the lifting column at the correct points. Damage to lifting column and /or injury to persons may occur if the lifting column is not moved in the correct manner. UNPACKING AND HANDLING THE LIFTING COLUMN STEP 1.
  • Page 8 STEP 3. Battery Installation Remove Battery Covers (Fig. 4) Seat and fasten the batteries on the column base, secure to base using provided metal straps. Connect the power cables to batteries. ( Fig. 4) Fig. 4 Battery Installation NOTE: Ensure to correctly connect terminals: Red/Pos. = (+), Black/Neg. = (-) Install the battery covers back on lift.

  • Page 9: Chapter 3. Charging Batteries

    Fix the reel on the base by the screw. (Fig 4-1d) Fig. 4-1d Fig. 4-1e Put the cable plug into the socket. (Fig 4-1e) Repeat the above steps for the other three columns 3. CHARGING BATTERIES After one day’s operation or the battery indicator [22] shows the voltage is low, it is suggested to charge the batteries.

  • Page 10: Chapter 4. Operation Information

    4. OPERATION INFORMATION CONTROL PANEL FEATURES The Main Control Panel controls the main power. All other functions of the lifting system are controlled from the Control Panels on the columns. The functions of the switches, buttons on the control system are described below. Main Control Panel - #1 Column Sub Control Panels - #2, #3 &...
  • Page 11 CONTROL PANEL DETAILS 1. EMERGENCY BUTTON Button to stop movements (lifting or lowering) immediately. 2. POWER SWITCH Controls the power of the control panel or charging of the batteries. 3. “⇑ (UP)” button Controls the lifting of the columns. 4. “⇓ (DOWN)” button Controls the lowering of the columns.
  • Page 12 4.3 POSITIONING LIFTING COLUMNS A fully combination consists at least of 4 lifting columns. The position of the main column 1# should be located opposite with column 2# loading the same axel of the vehicle. The 4# shall be at the other end of the same axel with 3#. (Fig. 6) A set has a maximum lifting capacity of 52,800 lbs.
  • Page 13 4.4 DESCRIPTION OF THE MOBILE COLUMN LIFT SYSTEM The mobile column lifts are designed in such a way as to offer maximum flexibility and convenience. A lifting system can consist of 4 lifting columns. The control system is equipped with the following features: - Simultaneous operation of all lifting columns - Operation of one lifting column.
  • Page 14 Note: If necessary, the lifting height / travel distance shall be changed before press SHIFT and START buttons. (See 3.4 section) 5. Take care that the emergency stop button of each lifting column must been released. 6. Operation description All system functions are available by press the MODE buttons [11], [12], [13] when the lift columns are not in operation (non of button [3], [4], [5] is pressed).
  • Page 15 4.5 TRAVEL DISTANCE AND HEIGHT UNIT CHANGING 4.5.1 TRAVEL DISTANCE CHANGE If the lifting height is less than 67” (170cm) due to low shop ceiling, the travel distance shall be set in following steps before starting the lifting operation. 1. After power on, waiting the LCD screen to be the LCD screen 4th, then press ESC button [18] to change to system menu.
  • Page 16 4. Press ENTER [17] to confirm the modification and press ESC [18] to exit this function to upper menu. (LCD screen 8 Parameters List Unit: Current Set of Travel 1. Use arrow key to edit: Set of Unit 0---cm; 1---inch Special Terms 2.
  • Page 17 3. Press BIAS button [14] for 2 to 4 seconds. The system changes into customized height reference system: ‘C-_-‘. The LIFTING MODE will change into ALL / VEHICLE automatically. (LCD screen 12th) Mode: I bias: Z___ Mode: II..II bias: C-_- LCD screen 11th LCD screen 12 The height of every column (4, 1, 3, 2 in the LCD12th) is memorized as the...
  • Page 18 ADJUSTING LIFTING FORKS The portable lifting columns can be used to lift vehicles with a wheel diameter of R7 (9”/228mm) to R22.5 (45”/1140mm). The forks can easily slide to the correct dimension: Lift lock-pin to unlock the fork. Use both hands to slide the fork sideways. Adjust both forks so that they are equally spaced in relation to the centre of the column.
  • Page 19 4.7 OPERATING THE PALLET LIFTING MECHANISM The pallet jack mechanism is operated by means of the handle bar and the lever inside the bar. (Fig. 9) The lever has two positions: When the lever is pulled up in the upper position (1), the pallet jack mechanism can be raised by moving the handle bar up and down.

  • Page 20: Chapter 5. Lifting Operation Instructions

    5. LIFTING OPERATION INSTRUCTIONS The assembled lifting system must be checked for correct working and adjustments and a complete operational test should be carried out by using a typical vehicle. Remarks: -When using this lifting system, leave a space for a 24” (600mm) wide passage around the lifting system, which can serve as escape route.
  • Page 21 10. Press the UP button to raise the fork of the column to touch the tire. Repeat for other three columns. 11. If necessary, press BIAS to choose customized zero-point. 12. Set the mode to ALL / VEHICLE by pressing button [13]. 5.2 RAISING AND LOWERING ALL LIFTING COLUMNS Press UP or DOWN button to raise or lower the vehicle to desired height.
  • Page 22 greater than 2” (50mm), the column will be suspended automatically. 3. Times and minutes When in ALL mode, there are time and Mode: II..II bias: Z___ min on the bottom line on the screen. It shows from the beginning (software installed) how many times the motors Reset! 51time 17min...
  • Page 23 5.5 OTHER MESSAGES MESSAGE EXPLAINATION Configuration error a. Missing one or more columns. b. Columns are not in pairs. c. Add one pair of column not in RESET state. PLC comm. error: Communicating of column 2# failed in self- checking or running: a.

  • Page 24: Chapter 6. Store The Mobile Column Lift

    6. STORE THE MOBILE COLUMN LIFT After all the work has been done on the vehicle, lower down all the lifting forks. When one of the lifting columns touches the ground, release the DOWN button for 2 seconds. Press the DOWN button again to lower all the lifting forks to ground. Then turn off the power switches to middle position (OFF).

  • Page 25: Chapter 7. Maintenance

    7. MAINTENANCE All maintenance on the lifting equipment must be performed only by trained lift service person. During inspection and maintenance the columns should be in the lowest position and the power switches should be turned off. This means that the power switches should be turned to the middle position.
  • Page 26 7.4 CLEANING & CHANGE OIL (BY OPERATOR) - Cleaning reminding Motor pump running time (up and down) accumulates up to 300 minutes since new machine be operated first time, the software will present a special displaying (following) to remind user to do the filer clearing of the valves and hydraulic oil changing.

  • Page 27: Chapter 8. Trouble Shooting

    8. TROUBLE SHOOTING FAULT POSSIBLE CASE REMEDY Column Battery voltage is too low. Charge the batteries. Does Oil level too low. Add oil as necessary; refer to lubricating not Lift. instructions on lifting column. Select single wheel mode and press the ⇑ (UP) Air in hydraulic pump ( after the tank was empty).
  • Page 28 FAULT POSSIBLE CASE REMEDY Column Oil level in tank too low. Add oil as necessary; refer to lubricating Does not instructions on lifting column. Lift Pump drawing-in air. Tighten the suction filter fastening or crimp Properly. tighter. Install the breather cap The steel plug has not been replaced by the breather cap Breather cap blocked.

  • Page 29: Chapter 9. Electro-Optical Encoder Alignment

    9. ELECTRO-OPTICAL ENCODER ALIGNMENT The lifting height is detected by the sensor called encoder. The zero point of the sensor is checked in following steps. 1. Lower down all the columns to bottom. 2. Press ESC button [18] to enter USER MENU. (LCD screen 5 3.

  • Page 30: Chapter 10. Software Menu List

    10. SOFTWARE MENU LIST PARM’S VALUE BIAS PARAMETERS SUMMERY MODE TRAVEL SET OF TRAVEL (data can be modified by operator) SET OF UNIT (data can be modified by operator) ZERO-BIAS CUSTOM-BIAS SPECIAL TERMS RESET FINISH RESET Re-configuration IDEL RESET FREE ADJUST USER MENU POWER ON STATUS TRAVEL...

  • Page 31: Chapter 11. Hand-Controller (Optional)

    11. HAND-CONTROLLER (Optional) As an option, the column lifts has one hand controller for every set. (Fig. 11) The hand controller has one EMERGECY button and UP, DOWN, PARK buttons. Fig. 11 Fig. 12 Every control box on column has a special plug port for the hand controller. (Fig.12) Operator can put the hand controller plug into any one of the ports.

  • Page 32: Chapter 12. Battery Charger Informaton

    12. BATTERY CHARGER INFORMATON 12.1 Technical Specifications Input voltage: 100-140 VAC, 60Hz Input power: 230W ((Max) Output voltage: 24VDC ( Grading adaptive) Output current: 7.0A±10% Charge time: 9-11 hours (battery was discharged deeply 80%) Size: 200*150*60 mm Weight: 850g 12.2 Panel of Charger 1.

  • Page 33: Chapter 13. Battery Requirement Information

    13. BATTERY REQUIREMENT INFORMATION Battery Quantity: 2ea per Column - (Not included with MSC-13K-B) Battery Dimension: 13" L x 7" W x 12" H Battery Cover Size: 15" L x 8" W x 14" H Battery Type: Deep Cycle Batteries, 12VDC...

  • Page 34: Chapter 14. Exploded Views & Parts Lists

    MSC-13K-B EXPLODED VIEWS & PARTS LISTS MSC-13K Column Assembly Nov. 2021 MSC-13K...
  • Page 35 Nov. 2021 MSC-13K...
  • Page 36 Nov. 2021 MSC-13K...
  • Page 37 Nov. 2021 MSC-13K...
  • Page 38 MSC-13K Column Assembly Parts List ITEM DESCRIPTION M-CODE NOTE DJ03-02000-000 carriage 5102-12035-000 bolt M12*35 5202-00012-000 DJ03-04000-000 right fork 5114-05014-000 screw M5*14 DJ02-02200-000 roller DJ02-02004-000 washer DJ02-00021-000 plate DJ02-00017-000 timing belt 5302-00004-000 flat washer φ4 5306-00004-000 spring washer φ4 5110-04010-000 screw M4*10 5402-05030-000 cotter pin...
  • Page 39 ITEM M-CODE DESCRIPTION NOTE DJ03-12100-000 cover DJ03-12002-000 hinge QK05AS-00 control unit DJ020S-FJ4 hand/remote controller optional DJ02-00016-000 encoder 5306-04005-000 threaded pin M4*5 5306-00006-000 spring washer φ6 DJ02-11000-000 wheel frame DJ02-00018-000 weight bar 5110-06020-000 screw M6*20 DJ02-00015-000 fixing frame DJ02-00019-000 gear DJ02-00006-000 electric magnet DJ02-00004-000 magnet base...
  • Page 40 ITEM DESCRIPTION M-CODE NOTE 87-1 5906-00060-000 dust ring φ60*φ66.8*5 87-2 DJ03-05003-000 guide belt 1# φ65*φ60*15 87-3 DJ03-05002-000 guide ring 87-4 DJ03-05100-000 cylinder body 87-5 DJ03-05200-000 piston bar 87-6 DJ03-05005-000 position slot 87-7 DJ02-05005-000 guide belt 2# 87-8 5903-00060-000 seal ring φ75*φ60*10 87-9 DJ03-05001-000...
  • Page 41 MSC-13K Control Panel Assembly Nov. 2021 MSC-13K...
  • Page 42 MSC-13K Control Panel Parts List ITEM DESCRIPTION M-CODE NOTE DJ02-20002-000 button LA42P, Green, Blue, Black DJ02-20003-000 emergency button LA42J Φ22/Red DJ02-20010-000 screen TD400C 5110-00004-000 screw M4*12 5203-00004-000 spring washer ∮4 5202-00004-000 QK04-00012-000 battery indicator DJ02-20006-000 red lamp LD56-16C Φ16/Red DJ02-20005-000 green lamp LD56-16C Φ16/Green DJ03-13001-000...
  • Page 43 ITEM DESCRIPTION M-CODE NOTE QK05-20005-H00 green charging lamp LAS1-AY-D/G/6V Φ16/green QK04-80002-FJ5 LED lamp socket QK04-00015-000 LED lamp power cable RVV2×0.5/ red, black JK01-00004-000 cable nut DJ02-00007-000 cable nut QK04-00013-M00 battery indicator cable RVV2×0.5/red, black JK01-00008-000 Buzzer SFM-27 24VDC Nov. 2021 MSC-13K...
  • Page 44 MSC-13K Power Unit Assembly Nov. 2021 MSC-13K...
  • Page 45 MSC-13K Power Unit Parts List ITEM M-CODE DESCRIPTION NOTE DC motor BZ22-05001-F00 24VDC、2.2KW、110A closer BZ01-04008-000 9/16-18UNF O-ring φ11.8*φ1.8 5901-00118-000 valve block BZ22-04001-F00 over-flow valve BZ20-04002-000 YF06-00 25Mp O-ring φ16*φ2 5901-00160-000 Circlips φ12*1.5 5901-00125-000 O-ring φ9.5*φ1.8 5901-00095-000 main compensating BZ20-04024-100 LFR-10-M8 valve O-ring φ19*2...

  • Page 46: Chapter 15. Limited Warranty

    Top Rail Beam Limited One-Year Warranty: Tuxedo Distributors, LLC (iDEAL) offers a limited one-year warranty to the original purchaser of Lifts and Wheel Service equipment in the United States and Canada. Tuxedo will replace, without charge, any part found defective in materials or workmanship under normal use, for a period of one year after purchase. The purchaser is responsible for all shipping charges.

This manual is also suitable for:

167215b

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