IDEAL MSC-18K-B Manual

18,000 lb mobile single column lift

Advertisement

Quick Links

( B A T T E R I E S N O T I N C L U D E D )
E a s y t o u s e ma s t e r c o n t r o l l e r f o r i n d i v i d u a l o r p a i r e d s y n c h r o n i z e d o p e r a t i o n
S i e me n s P L C a n d E l e c t r o - O p t i c a l e n c o d e r p r o v i d e c o n t i n u o u s s y n c h r o n i z a t i o n o f a l l c o l u mn s
A d j u s t a b l e l i f t i n g f o r k s a c c o mmo d a t e t h e w i d e s t r a n g e o f w h e e l s
E a s i l y p o s i t i o n e d w i t h p a l l e t j a c k s t y l e w h e e l
H e a v y - d u t y h y d r a u l i c s y s t e m
L a r g e c a r r i a g e b e a r i n g s p r o v i d e d u r a b l e , f a s t a n d e a s y l i f t i n g
L C D s c r e e n w i t h k e y b o a r d o f f e r s e a s y t o r e a d v i s u a l s o f s e t t i n g s a n d l i f t i n g h e i g h t
L C D s c r e e n w i t h k e y b o a r d o
I n d e p e n d e n t me c h a n i c a l l o c k i n g s y s t e m
E me r g e n c y s w i t c h o n e a c h c o l u mn p r o v i d e h i g h e s t s a f e t y a s s u r a n c e
O p t i o n a l j a c k s t a n d s a v a i l a b l e
1 8 , 0 0 0 l b s
p e r c o l u mn
3 2 ' - 8 "
1 , 5 8 4 l b s
p e r c o l u mn
R e t r a c t a b l e C o mm. C a b l e R e e l s
- I n c l u d e d
H a n d - H e l d R e mo t e
- O p t i o n a l

Advertisement

Table of Contents
loading

Summary of Contents for IDEAL MSC-18K-B

  • Page 1 ( B A T T E R I E S N O T I N C L U D E D ) R e t r a c t a b l e C o mm. C a b l e R e e l s H a n d - H e l d R e mo t e - I n c l u d e d - O p t i o n a l...
  • Page 2 Mobile Column Lift Set MSC-18K-B Capacity 18,000lbs / Each Column Installation - Operation – Service Manual 2016 Mar...
  • Page 3: Table Of Contents

    INDEX CHAPTER 0. PREFACE------------------------------------------------------------------------ PAGE 2 CHAPTER 1. GENERAL INFORMATION ------------------------------------------------- PAGE 3 CHAPTER 2. SET-UP / INSTALLATION --------------------------------------------------- PAGE 7 CHAPTER 3. OPERATION / INSTRUCTIONS--------------------------------------------- PAGE 9 CHAPTER 4. LIFTING OPERATION--------- ----------------------------------------------- PAGE 19 CHAPTER 5. STORE THE MOBILE COLUMN LIFT ------------------------------------ PAGE 23 CHAPTER 6.
  • Page 4: Chapter 1. General Information

    1. GENERAL INFORMATION SPECIFICATIONS Model # MSC-18K-B Capacity 18,000 lbs. / Each Column Pressure Relief Valve 2,030 psi Sealed Ex-Works Pump motor 3HP ( DC24V, Max 110Amper ) / Each Column Battery charger power Input: 100-140 , 60Hz, single phase...
  • Page 5 DIMENSIONS ( mm / inch) Fig.1 Mobile Column Lift Dimensions Mar 2016 MSC-18K...
  • Page 6 DESCRIPTION OF THE LIFTING SYSTEM The mobile column lift is a movable electrically driven hydraulic column lift used for lifting heavy vehicles. It is used in set of four columns. But at least two lifting columns are required to work at same time for lifting a vehicle. The main components of the mobile column lift are shown below: (see figure 2): 1) Height sensor / encoder 2) Safety lock mechanism...
  • Page 7 STRUCTURE OF THE MOBILE COLUMN LIFT • Hydraulic Power Unit The hydraulic system consists of an electrically driven pump, flow control valves, safety valves and an oil reservoir. • Column and Lifting Cylinder The column and lifting cylinder form the major part of the portable column lift. In the U-section of the column there are a guide block and rollers.
  • Page 8: Chapter 2. Set-Up / Installation

    2. SET-UP / INSTALLATION Remark: Only move the lifting column with the forklift. Only raise the lifting column at the correct points. Damage to lifting column and /or injury to persons may occur if the lifting column is not moved in the correct manner. UNPACKING AND HANDLING THE LIFTING COLUMN STEP 1.
  • Page 9 Seat and fasten the batteries on the column base, secure to base using provided metal straps. Connect the power cables to batteries. ( Fig. 5) Install the battery covers back on lift. Fig. 5 Battery Installation NOTE: Ensure to correctly connect terminals: Red/Pos. = (+), Black/Neg. = (-) STEP 4.
  • Page 10: Chapter 3. Operation / Instructions

    3. OPERATION INSTRUCTIONS 3.1 CONTROL PANEL FEATURES The Main Control Panel controls the main power. All other functions of the lifting system are controlled by the Control Panels on the columns. The functions of the switches, buttons on the control system are described below. Main Control Panel - #1 Column Sub Control Panels - #2, #3 &...
  • Page 11 CONTROL PANEL DETAILS 1. EMERGENCY button To stop movements (lifting or lowering) immediately. 2. POWER switch Controls the power of the control panel or charging of the batteries. 3. ‘⇑ ⇑ ⇑ ⇑ ’ ’ ’ ’ ( UP ) button Controls the lifting of the columns.
  • Page 12 3.3 POSITIONING LIFTING COLUMNS A fully combination consists of 4 lifting columns. The position of the main column 1# should be located opposite with column 2# loading the same axel of the vehicle. The 4# shall be at the other end of the same axel with 3#. (Fig. 8) A set has a maximum lifting capacity of 52,800 lbs.
  • Page 13 3.4 DESCRIPTION OF THE MOBILE COLUMN LIFT SYSTEM The mobile column lifts are designed in such a way as to offer maximum flexibility and convenience. A lifting system can consist of 4 lifting columns. The control system is equipped with the following features: - Simultaneous operation of all lifting columns - Operation of one lifting column.
  • Page 14 5. Take care that the emergency stop button of each lifting column must been released. Operation description All system functions are available by press the MODE buttons when the lift columns are not in operation (non of button is pressed). When the Mode is ALL / Vehicle ( II..II ) -Press one button will cause all columns moving.
  • Page 15 3.5 TRAVEL DISTANCE, HEIGHT UNIT AND UNIFORM CHANGING 3.5.1 TRAVEL DISTANCE AND HEIGHT UNIT CHANGE If the lifting height is less than 67” (170cm) due to low shop ceiling, the travel distance shall be set in following steps before starting the lifting operation. 1.
  • Page 16 3.5.2 UNIFORM HEIGHT REFERENCE After travel distance and unit modification, the screen is back to LCD screen 4th. If press START button at this step, the screen change to 8th or 9th. Mode: II..II bias: Z___ Mode: II..II bias: Z___ L2 0 L4 0 L6 0...
  • Page 17 The height of every column (4, 1, 3, 2 in the LCD12th) is memorized as the customized zero points. Note: 1) The customized zero-point height reference can only be performed just after LCD screen 9th display. Any lifting operation (UP, DOWN, PACK) in MODE ALL or AXLE will cancel the performance and keep the reference system to be UNIFORM immediately.
  • Page 18 ADJUSTING OF THE FORK DISTANCE The portable lifting columns can be used to lift vehicles with a wheel diameter from 10” to 45”. The forks can easily slide to the correct dimension: Lift lock-pin to unlock the fork. Use both hands to slide the fork sideways. Adjust both forks so that they are equally spaced in relation to the centre of the column.
  • Page 19 3.7 OPERATING THE PALLET LIFTING MECHANISM The pallet jack mechanism is operated by means of the handle bar and the lever inside the bar. (Fig. 11) The lever has two positions: When the lever is pulled up in the upper position (1), the pallet jack mechanism can be raised by moving the handle bar up and down.
  • Page 20: Chapter 4. Lifting Operation

    4. LIFTING OPERATION The assembled lifting system must be checked for correct working and adjustments and a complete operational test should be carried out by using a typical vehicle. Remarks: -When using this lifting system, leave a space for a 24” (600mm) wide passage around the lifting system, which can serve as escape route.
  • Page 21 4.2 RAISING AND LOWERING ALL COLUMNS Press UP or DOWN button to raise or lower the vehicle to desired height. When the DOWN button is pressed, the columns will be raised up a little distance, to unlock the mechanical lock, and then lower down. Once desired height has been reached, it is recommended that the lift be lowered into the mechanical locks by pressing PARK button.
  • Page 22 4. Locked column When one button is pressed down or if Mode: II II bias: Z___ it is within 2 seconds just after it is released, (the red STOP light is on), any button be pressed down, that Locked by abnormal oper control box of the later button will be locked.
  • Page 23 4.5 OTHER MESSAGES EXPLAINING MESSAGE EXPLAINATION a. Communication between master and slave columns failed. (bad cable connection, antenna problem or some PLC lack of PLC err, check & power.) repower b. Some PLC not working Note: must be power off for checking then power on again Encode err, a.
  • Page 24: Chapter 5. Store The Mobile Column Lift

    5. STORE THE MOBILE COLUMN LIFT After all the work has been done on the vehicle, lower down all the lifting forks. When one of the lifting columns touches the ground, release the DOWN button for 2 seconds. Then press the DOWN button again to lower all the lifting forks to ground. Then turn off the power switches to middle position (OFF).
  • Page 25: Chapter 6. Maintenance

    6. MAINTENANCE All maintenance on the lifting equipment must be performed only by trained lift service person. During inspection and maintenance the columns should be in the lowest position and the power switches should be turned off. This means that the power switches should be turned to the middle position.
  • Page 26 6.3 YEARLY (BY OPERATOR) -Clear the filter/mesh of the electro-magnet valve pin on the motor pump. (Refer to special steps provided following) - Change the hydraulic oil every two years. 6.4 CLEANING & CHANGE OIL (BY OPERATOR) - Cleaning reminding Motor pump running time (up and down) accumulates up to 300 minutes since new machine be operated first time, the software will present a special displaying (following) to remind user to do the filer clearing of the valves and hydraulic oil...
  • Page 27: Chapter 7. Trouble Shooting

    7. TROUBLE SHOOTING FAULT POSSIBLE CASE REMEDY Battery voltage is too low. Charge the batteries. Column Does Oil level too low. Add oil as necessary; refer to lubricating not Lift. instructions on lifting column. Select single wheel mode and press the ⇑ ⇑ ⇑ ⇑ Air in hydraulic pump (only (UP) button until the lifting column rises (max.
  • Page 28 FAULT POSSIBLE CASE REMEDY Oil level in tank too low. Add oil as necessary; refer to lubricating Column instructions on lifting column. Does not Lift Pump drawing-in air. Tighten the suction filter fastening or crimp Properly. tighter. Install the breather cap The steel plug has not been replaced by the breather cap Breather cap blocked.
  • Page 29: Chapter 8. Electro-Optical Encoder Alignment

    8. ELECTRO-OPTICAL ENCODER ALIGNMENT The lifting height is detected by the sensor called encoder. The zero point of the sensor is checked in following steps. 1. Lower down all the columns to bottom. 2. Press ESC button [18] to enter USER MENU. (LCD screen 5 3.
  • Page 30: Chapter 9. Change The Number Of The Columns

    9. CHANGE THE NUMBER OF COLUMNS Normally the mobile column lift set is working with four columns. But it can work only with two columns (only 1# and 2# column) . To take away columns (4→2), please do as following. Step 1 Lower down all the columns to ground till ‘RESET!’...
  • Page 31: Chapter 10. Hand-Controller (Optional)

    10. HAND-CONTROLLER (Optional) As an option, the column lifts has one hand controller for every set. (Fig. 11) The hand controller has one EMERGECY button and UP, DOWN, PARK buttons. Fig. 11 Fig. 12 Every control box on column has a special plug port for the hand controller. (Fig.12) Operator can put the hand controller plug into any one of the ports.
  • Page 32: Chapter 11. Battery Charger Informaton

    11. BATTERY CHARGER INFORMATON 11.1 Technical Specifications Input voltage: 100-120 VAC, 60Hz Input power: 230W ((Max) Output voltage: 24VDC ( Grading adaptive) Output current: Max 15A Charge time: 9-11 hours (battery was discharged deeply 80%) Size: 200*150*60 mm Weight: 850g 11.2 Panel of Charger 1.
  • Page 33: Chapter 12. Battery Requirement Information

    12. BATTERY REQUIREMENT INFORMATION Battery Quantity: 2ea per Column - (Not included with MSC-18K-B) Battery Dimension: 13" L x 7" W x 12" H (Max size) Battery Cover Size: 15" L x 8" W x 14" H Battery Type: Deep Cycle Batteries, 12VDC...
  • Page 34: Chapter 13. Exploded Views & Parts Lists

    MSC-18K-B EXPLODED VIEWS & PARTS LISTS MSC-18K Column Assembly Mar 2016 MSC-18K...
  • Page 35 MSC-18K Column Assembly Parts List ITEM M-CODE DESCRIPTION DJ02-04000-000 Right fork 5102-12035-000 bolt DJ02-02003-000 nylon slider 5202-00012-000 self lock nut DJ02-00011-000 socket screw 5114-05014-000 DJ02-02001-000 roller DJ02-02005-000 copper bushing DJ02-02000-000 Carriage DJ02-00021-000 block plate DJ02-00017-000 Teeth belt 5302-00004-000 Washer 5306-00004-000 Elastic washer 5110-04010-000 screw...
  • Page 36 ITEM M-CODE DESCRIPTION 5306-04005-000 Screw 5306-00006-000 spring washer DJ02-00015-000 support board 5110-06020-000 Screw DJ02-11000-000 wheel support 43-1 DJ02-11003-000 shaft 43-2 DJ02-11100-000 roller frame 43-3 DJ02-11001-000 Big roller 43-4 DJ02-11002-000 Small roller DJ02-00018-000 Weight bar 5102-08020-000 bolt 5302-00008-000 Flat washer 5901-00010-000 O-ring DJ02-00004-000 coil support board...
  • Page 37 ITEM M-CODE DESCRIPTION DJ02-00009-000 Chain DJ02-03000-000 Left fork DJ02-17000-000 connecting frame 5304-00016-000 Elastic washer DJ02-00001-A00 right battery cover 5302-00016-000 Flat washer DJ02-00014-000 Bushing DJ02-06000-000 front wheel 81-1 5404-03225-000 split pin 81-2 DJ02-06003-000 Oil-less bushing 81-3 DJ02-06001-000 sheet 81-4 5304-00012-000 circlips 81-5 DJ02-06200-000 Wheel frame(small)
  • Page 38 ITEM M-CODE DESCRIPTION 5906-00070-000 Dust ring DJ02-05005-000 Guide belt(2#) DJ02-05004-000 guide ring DJ02-05102-000 Cylinder body DJ02-09000-000 safety valve DJ02-05007-000 combined washer DJ02-05011-000 oil screw DJ02-05010-000 connector DJ02-05008-000 Oil fitting DJ02-00027-000 cylinder fixing board 5105-08025-000 Hexagonal screw DJ02-05003-000 Piston rod DJ02-05009-000 position bushing DJ02-05002-000 Guide belt(1#)
  • Page 39 MSC-18K Control Panel Assembly Mar 2016 MSC-18K...
  • Page 40 MSC-18K Control Panel Parts List ITEM M-CODE DESCRIPTION DJ02-20002-000 button DJ02-20003-000 emergency button DJ02-20010-000 screen 5110-00004-000 screw 5203-00004-000 spring washer 5202-00004-000 QK04-00012-000 battery indicator DJ02-20006-000 red lamp DJ02-20005-000 green lamp DJ03-13001-000 panel ( main station) DJ03-13100-000 body 5110-03008-000 bolt QK02-20200-L60 connection board QK02-10013-000 separator...
  • Page 41 MSC-18K Power Unit Assembly Mar 2016 MSC-18K...
  • Page 42 MSC-18K Power Unit Parts List ITEM M-CODE DESCRIPTION BZ22-05001-000 DC motor BZ01-04008-000 closer 5901-00118-000 O-ring BZ22-04001-000 valve block BZ20-04002-000 over-flow valve 5901-00160-000 O-ring 5901-00125-000 Circlips 5901-00095-000 O-ring BZ20-04024-100 main compensating valve 5901-00190-000 O-ring 5901-00130-000 Circlips 5901-00130-000 O-ring 5601-00800-000 ball 5109-10010-000 threaded pin BZ22-00003-000 joint...
  • Page 43: Chapter 14. Limited Warranty

    Top Rail Beam Limited One-Year Warranty: Tuxedo Distributors, LLC (iDEAL) offers a limited one-year warranty to the original purchaser of Lifts and Wheel Service equipment in the United States and Canada. Tuxedo will replace, without charge, any part found defective in materials or workmanship under normal use, for a period of one year after purchase. The purchaser is responsible for all shipping charges.

Table of Contents