IDEAL TP10KAC-DX Installation & Operation Manual
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IDEAL TP10KAC-DX Installation & Operation Manual

Two post clear floor
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TP10KAC-DX
Two Post Clear Floor
'Bi-Symmetric' Automotive Lift
10,000 lb. Capacity
(2,500 lbs. Max Capacity per Arm)
Installation & Operation Manual
IMPORTANT!!
READ MANUAL THOROUGHLY BEFORE INSTALLING, OPERATING,
SERVICING OR MAINTAINING LIFT
July 2018

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Summary of Contents for IDEAL TP10KAC-DX

  • Page 1 TP10KAC-DX Two Post Clear Floor ‘Bi-Symmetric’ Automotive Lift 10,000 lb. Capacity (2,500 lbs. Max Capacity per Arm) Installation & Operation Manual IMPORTANT!! READ MANUAL THOROUGHLY BEFORE INSTALLING, OPERATING, SERVICING OR MAINTAINING LIFT July 2018...

  • Page 2: Table Of Contents

    Please note that your warranty can be voided if you do not read the manual and understand its content. If you have any questions, concerning operation, safety, or application of your lift, please consult your distributor. PRODUCT IDENTIFICATION IMPORTANT SAVE THESE INSTRUCTIONS TP10KAC-DX July 2018...

  • Page 3: Owner / Employer Obligations

    Guide for Frame Engaging Lifts in a conspicuous location in the lift area convenient to the operator. 6. The Owner/Operator shall provide necessary lockout/tag out means for energy sources per ANSI Z244.1-1982 (R1993), Safety Requirements for the Lockout / Tag out of Energy Sources, before beginning any lift repairs and maintenance. TP10KAC-DX July 2018...

  • Page 4: Important Safety Instructions

    11. Keep the area around the lift clear of obstacles. 12. Never override the self-returning lift controls. 13. Use safety stands when removing or installing heavy vehicle components. 14. Avoid excessive rocking of the vehicle when it is on the lift. TP10KAC-DX July 2018...

  • Page 5: Location

    ATTENTION! This lift is intended for indoor installation only. It is prohibited to install this product outdoors. Operating environment temperature range should be 41 – 104 °F (5 – 40 °C). Failure to adhere will result in decertification, loss of warranty, and possible damage to the equipment. TP10KAC-DX July 2018...

  • Page 6: Safety Decals

    SAFETY DECALS These Decals Must Be Applied to Lift. NOTE: SOME IMAGES IN THIS MANUAL ARE GENERIC AND MAY NOT RESEMBLE THE LIFT YOU HAVE PURCHASED. REFERENCE: AUTOMOTIVE LIFT INSTITUTE, Inc. TP10KAC-DX July 2018...

  • Page 7: Important Information

    Uniform Building Code (UBC) and/or International Building Code (IBC). When required, it is recommended to contact a qualitied engineer to address the specific UBC and/or IBC code requirements. TP10KAC-DX July 2018...

  • Page 8: Product Information

    1. PRODUCT INFORMATION 1.1 Product Description The TP10KAC-DX 2-post hydraulic lift is a surface mounted, frame contact lift incorporating the latest safety technologies. Designed and manufactured for a lifting capacity of 10,000 lbs. (Max 2,500 lbs. per Lifting Arm) and is fully capable for lifting vehicles, vans, and light trucks by safely holding them in an elevated position.
  • Page 9 Figs. 1 & 2 Elevation & Floor Layout Fig. 1 - Elevation View POWER UNIT MUST BE INSTALLED ON THE PASSENGER SIDE. FAILURE TO DO SO CAN RESULT WITH INTERFERECE BETWEEN THE POWER UNIT AND SHORT SWING ARM, THUS CAUSING DAMAGE TO POWER UNIT. TP10KAC-DX July 2018...
  • Page 10 Bi-Symmetric (Asymmetric & Symmetric) Configurations NOTE: Power Unit must be mounted on Passenger Side, beside the long/rear Swing Arm. Fig. 2 - Floor Layout TP10KAC-DX July 2018...

  • Page 11: Installation

    Do not use an impact wrench to tighten! Tighten the nut, two or three turns on average after the concrete has cured (28-day cure). If the concrete is very hard only one or two turns may be required. TP10KAC-DX July 2018...
  • Page 12 · 1-1/8” socket · 13/16” open end wrench · Level (18” minimum length) · Vise grips · Tape measure · Funnel · Hoist or Forklift (optional) · Two 12’ step ladders · 1/4” drive ratchet with 5/16” socket TP10KAC-DX July 2018...
  • Page 13 4. Attach Cylinder Mounts A. Connect cylinder mounts to top of each column using 4ea 1/2” x 1-3/4” bolts, washers and nuts provided as shown in figures 4a & 4b. Fig. 4a Fig. 4b TP10KAC-DX July 2018...
  • Page 14 NOTE: REFER TO ‘FOUNDATION & ANCHOR REQUIREMENTS’ IF MORE THAN 1/2” OF SHIMS ARE REQUIRED. E. Ensure Off side column is in the correct location. DO NOT DRILL HOLES FOR ANCHORS at this time. TP10KAC-DX July 2018...
  • Page 15 Connect the padded bar to the inside hole in the overhead beam using a spacer and 1/4”-20 Bolt & Lock Nut Fig. 6a Fig. 6b Position Overhead Limit Switch Assembly on same side as power unit. Overhead Limit Switch Assembly Overhead Limit Switch Cable Fig. 6c TP10KAC-DX July 2018...
  • Page 16 B. The base of the column may vary from the preliminary layout, as it is more important that the column be perpendicular to the floor and parallel to the other column. C. Install the anchor bolts and shim the base as described in Step #6 TP10KAC-DX July 2018...
  • Page 17 D. Alternately tighten the cable nuts at both carriages until the cables are tightened. The correct tension in the cables are indicated by being able to pull the cables together with approximately 15 lbs. effort at midpoint in the column. If the cables are installed correctly, both carriages will raise together. TP10KAC-DX July 2018...
  • Page 18 § Rotate the nut portion of the fitting 2-1/2 hex flats. § Back the fitting off one full turn. § Again, tighten the fitting hand tight, and then rotate the nut portion of the fitting 2-1/2 hex flats. TP10KAC-DX July 2018...
  • Page 19 Screw in another T air-line fitting on the top end of main side cylinder also. (Fig. 9c) Connect the return line from off side cylinder to main side cylinder with press-lock fittings. The tubing section off other end of T-fitting will be routed to power unit. TP10KAC-DX July 2018...
  • Page 20 (Fig 10). Fig. 10 13. Latch-Release Cable Wiring & Accessories mounting. A. Mount the safety latch device on each column as shown in ( Fig. 11a & 11b) Fig. 11a Fig. 11b Main Side Column Off Side Column TP10KAC-DX July 2018...
  • Page 21 C. Route and adjust the cable tension so that when the handle is pressed down, both latches will be released. D. Install covers for both latch devices on Off Side & Main Side columns, using the provided screws. (Figs. 12a & 12b) Fig. 12a Fig. 12b (Off Side Column) (Main Side Column) TP10KAC-DX July 2018...
  • Page 22 D. Tighten the arm restraint gear bolts to 30 – 34 ft. lbs. E. Assemble the arm extensions & lifting pads. Limit arm extensions with bolt & nuts. (Fig.14a & 14b) Limit Bolt / Nut Fig. 14a (Front Arm) TP10KAC-DX July 2018...
  • Page 23 Electrical Wiring must comply with local code. Protect each circuit with time delay fuse or circuit breaker. For 208V-230V single phase, use 20 amp fuse. Never operate the motor in line voltage less than 208VAC as motor damage may occur. TP10KAC-DX July 2018...
  • Page 24 E. Raise the vehicle to full height and lower the carriages onto the safety latches. Lower the vehicle to the floor. F. After cycling the lift ten times with a vehicle on it, recheck the tightness of the anchors to at least 110 ft-lbs. The Lift is now ready for Operation. TP10KAC-DX July 2018...

  • Page 25: Operation

    Raise vehicle until the wheels slightly clear the floor, then release the START button. d. Check support adapters for secure contact at vehicle manufacturer recommended lift points. TP10KAC-DX July 2018...
  • Page 26 After the lift is lowered down onto the ground, remove adapters from under vehicle and swing arms to full drive- thru position before moving vehicle out. IF LIFT IS NOT OPERATING PROPERLY, DO NOT USE UNTIL ADJUSTMENT OR REPAIRS ARE MADE BY QUALIFIED LIFT SERVICE PERSONNEL. TP10KAC-DX July 2018...
  • Page 27 Load the vehicle with the center of gravity midway between adapters. Unusual vehicles, such as limousines, RVs, and long wheelbase vehicles, may not be suitable for lifting on this equipment. If necessary, consult with your iDEAL Automotive Equipment representative or contact the vehicle manufacturer. TP10KAC-DX...

  • Page 28: Inspection & Maintenance Instructions

    Also, see ANSI/ALI ALOIM booklet for periodic Inspection Checklist and Maintenance Log Sheet. ALWAYS REPLACE WORN PARTS WITH GENUINE, AUTHORIZED PARTS. For Parts & Service Assistance Please contact iDEAL Automotive Equipment @ Toll Free: 877-588-9337 (Also see Additional Information next two pages) TP10KAC-DX...
  • Page 29 * Lay is the distance measured, parallel to the rope axis, in which a single strand makes one complete turnaround the rope axis, or the wires make a complete turnaround the axis of the strand. Also, reference ANSI/ALI ALOIM standard for more information on wire rope cable inspection. TP10KAC-DX July 2018...
  • Page 30 For assistance, please contact iDEAL Automotive Equipment @ Toll Free: 877-588-9337 TP10KAC-DX July 2018...

  • Page 31: Exploded Views & Parts Lists

    5. Exploded View / Parts List TP10KAC-DX July 2018...
  • Page 32 Parts List For Parts & Service Assistance Please contact iDEAL Automotive Equipment @ Toll Free: 877-588-9337 ITEM Tux P/N M-Ref P/N DESCRIPTION SJ12-01000-A00 TP10KAC-DX-001.1 Offside Column 5105-08012-000 TP11KC-DX-002 Screw, M8 x 12mm SJ12-00018-A00 TP11KC-DX-003 Height Adaptor 2" SJ12-00019-A00 TP11KC-DX-004 Height Adaptor 4"...
  • Page 33 SJ01-00006-000 TP11KC-DX-047 Hydraulic Hose, 207” SJ01-00018-000 TP11KC-DX-048 Hydraulic Hose, 54.3” SJ12-03001-A00 49-2 TP10KAC-DX-049.2 Mainside Carriage-A SJ12-03001-A01 49-3 TP10KAC-DX-049.3 Offside Carriage-A SJ01-00020-000 TP11KC-DX-050 Sliding Rub Block 5304-00018-000 TP11KC-DX-051 Circlips, D18 SJ01-00024-000 TP11KC-DX-052 Spring SJ01-00022-000 TP11KC-DX-053 Gear Shaft, M16 SJ01-00023-000 TP11KC-DX-054 Small Gear...
  • Page 34 5202-00016-000 TP11KC-DX-090 Nut, M16 SJ12-08000-A00 TP11KC-DX-091 Front Arm Slider, End SJ03-07000-000 TP11KC-DX-092 RH Front Arm SJ03-08000-000 TP11KC-DX-093 Front Arm Slider, Middle SJ01-00021-000 TP10KAC-DX-094 Swing Arm Pin 5304-00014-000 TP11KC-DX-095 Circlip, D14 SJ01-00009-000 TP11KC-DX-096 Sleeve SJ01-00013-000 TP11KC-DX-097 Return Line #1 SJ01-00010-000 TP11KC-DX-098...

  • Page 35: Troubleshooting Guide

    Locking latches do not engage. Possible cause: Solution: 1. Latch shafts rusted. 1. Oil latch mechanism. Grease the shaft. 2. Latch spring broken. 2. Replace broken spring. 3. Latch cable needs adjustment. 3. Adjust clamps at cable end. TP10KAC-DX July 2018...

  • Page 36: Warranty Policy

    Limited One-Year Warranty: Tuxedo Distributors, LLC (iDEAL) offers a limited one-year warranty to the original purchaser of Lifts and Wheel Service equipment in the United States and Canada. Tuxedo will replace, without charge, any part found defective in materials or workmanship under normal use, for a period of one year after purchase.

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