Related Manuals for Leuze electronic DDLS 508i
Summary of Contents for Leuze electronic DDLS 508i
- Page 1 Original operating instructions DDLS 508i Optical Data Transmission for 100 Mbit/s Ethernet – Version F3/F4 We reserve the right to make technical changes EN • 2020-11-09 • 50133581...
- Page 2 © 2020 Leuze electronic GmbH + Co. KG In der Braike 1 73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 www.leuze.com info@leuze.com Leuze electronic GmbH + Co. KG DDLS 508i...
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Page 3: Table Of Contents
Setting the operating mode.................... 41 Fine adjustment ........................ 43 6.2.1 General procedure ...................... 43 6.2.2 Fine adjustment with the single-handed adjustment (SHA) process......... 43 6.2.3 Fine adjustment without the single-handed adjustment (SHA) process...... 44 Leuze electronic GmbH + Co. KG DDLS 508i... - Page 4 11.2 Dimensioned drawings ...................... 63 11.3 Dimensional drawings: Accessories .................. 65 Order guide and accessories................ 66 12.1 Nomenclature ........................ 66 12.2 Cables accessories....................... 66 12.3 Other accessories ......................... 67 EC Declaration of Conformity................ 68 Leuze electronic GmbH + Co. KG DDLS 508i...
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Page 5: About This Document
Single-Handed Adjustment; fine adjustment of the devices by one person TCP/IP Transmission Control Protocol/Internet Protocol; Internet protocol family User Datagram Protocol; network transmission protocol Underwriters Laboratories Web server Software for processing information via an Internet browser Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 6: Safety
Ä The device must not be opened. There are no user-serviceable parts inside. Ä Repairs must only be performed by Leuze electronic GmbH + Co. KG. Leuze electronic GmbH + Co. KG... -
Page 7: Competent Persons
Ä The device must not be tampered with and must not be changed in any way. There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG. The device emits invisible laser radiation with a wavelength of 785 nm (device with designation "Fre- quency F3") or 852 nm (device with designation "Frequency F4") through the laser aperture of the optical... - Page 8 Safety Laser aperture – alignment laser Laser aperture – transmitter Laser warning sign Fig. 2.1: Laser apertures Leuze electronic GmbH + Co. KG DDLS 508i...
- Page 9 Pulse duration: 32 ns 32 ns Wavelength: 785 nm 785 nm CLASS 1M LASER PRODUCT IEC 60825-1:2014 IEC 60825-1:2014 Complies with 21 CFR 1040.10 Fig. 2.2: Laser information signs for devices with frequency F3 Leuze electronic GmbH + Co. KG DDLS 508i...
- Page 10 Repairs must only be performed by Leuze electronic GmbH + Co. KG. NOTICE Devices with integrated alignment laser can be identified by part number code L in the part des- ignation, e.g., DDLS 5xx XXX.4 L. Laser class 1M also applies for devices with integrated alignment laser. Leuze electronic GmbH + Co. KG DDLS 508i...
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Page 11: Device Description
Each device is delivered with an individual MAC address. The MAC address can be found on the name plate and on an easily removable "Address Link Label” (see chapter 8.2.2 "MAC address") that is also at- tached to the device. Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 12: Performance Characteristics And Delivery Options
• Single-handed adjustment (SHA) for aligning the devices by one person • Optional variants with integrated heating for operating temperatures below -5 °C Use to -35 °C • Transmission optics with larger beam spread on request Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 13: Protocol-Specific Characteristics
For exact details and order information, see chapter 12 "Order guide and accessories". • Adapter plate for installing instead of a DDLS 200 • Ready-made cable for M12 connections • Customizable connector plug Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 14: Operating Principle
The intensity warning is applied on switching output IO1 of the POWER connection. Connection technology A-coded, M12 connection for the supply voltage with integrated switching input and output. D-coded, M12 connection for the Ethernet connection. Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 15: Indicators And Operational Controls
Operating mode for fine adjustment of the devices via SHA (see chapter 6.2.2 "Fine adjustment with the single-handed adjustment (SHA) process"). Note: The optical link remains activated until the last green LED in the SIGNAL QUALITY indicator switches off. Leuze electronic GmbH + Co. KG DDLS 508i... - Page 16 LSR – Laser prefailure message BUS – Not active for DDLS 508i OLK – Optical link ERL – Error Link LINK – M12 cable-connected link Fig. 3.4: Operating state LEDs in the control panel Leuze electronic GmbH + Co. KG DDLS 508i...
- Page 17 Limits to the maximum data transmission distance may occur. • Data transmission remains active. Orange Flashing • Laser monitoring has detected an excessively high laser transmitting current. • The transmitter was deactivated. Not active for the DDLS 508i Leuze electronic GmbH + Co. KG DDLS 508i...
- Page 18 • four green LEDs At the optimum received signal level, all LEDs (red, orange, green) are activated. If the received signal level drops, the LEDs are successively switched off, beginning with the green LEDs. Leuze electronic GmbH + Co. KG DDLS 508i...
- Page 19 • Optical window soiled • Range exceeded • Environmental influences (snow, rain, fog) • Insufficient alignment of the devices • Wrong F3/F4 frequency assignment of the devices • Transmitter of the second device deactivated Leuze electronic GmbH + Co. KG DDLS 508i...
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Page 20: Indicators In The Optics Area
• SIGNAL QUALITY indicator shows only red LEDs. • The LINK and LINK/ACT LEDs are off. • The transmitter is deactivated (see chapter 7.2 "Error dis- plays and STATUS LED for remote diagnosis"). Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 21: Indicators In The Connection Area
• The link to the connected device is OK. light • No data is sent or received. Orange Continuous • The link to the connected device is active. light/ • Data is sent and received. flickering light Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 22: Mounting
C profile rails. NOTICE If the device is mounted instead of a DDLS 200, use the adapter plate – to be ordered sepa- rately – if necessary (see chapter 12.3 "Other accessories"). Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 23: Mounting With Alignment Laser And Level
(see figure). The transmitted beam of one device is thereby aligned with the center of the receiver optics of the mutually op- posing device. Leuze electronic GmbH + Co. KG DDLS 508i... - Page 24 Ä Switch on the alignment laser. Activate the LAS (Alignment laser) operating mode to switch on the alignment laser (see chapter 6.1 "Setting the operating mode"). NOTICE Data transmission is active while changing the operating mode and with activated alignment laser. Leuze electronic GmbH + Co. KG DDLS 508i...
- Page 25 28.5 m 44 m 2.5 m 5.6 m 7.7 m 11.8 m 23.8 m 40 m 2.0 m 4.5 m 6.2 m 9.4 m 19.0 m 37 m 1.5 m 3.4 m 4.6 m 7.1 m 14.3 m 32 m 1.0 m 2.2 m 3.1 m 4.7 m 9.5 m 25 m 0.5 m 1.1 m 1.5 m 2.4 m 4.8 m 16 m Leuze electronic GmbH + Co. KG DDLS 508i...
- Page 26 (7) that is parallel to the guide rail. ð If possible, use laser spot 1 and laser spot 3 for alignment. ð Set the distances of the laser spots to the reference edge exactly to 1 mm. Leuze electronic GmbH + Co. KG DDLS 508i...
- Page 27 Ä Detach the contour of the optical window from the drilling template along the perforation. Affix the re- moved drilling template to the optical window of the device that was mounted first using the supplied self-adhesive labels. Leuze electronic GmbH + Co. KG DDLS 508i...
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Page 28: Vertical Mounting (Lifting Axis) With The Alignment Laser
Ä Mount the two devices opposite one another with a lateral offset of 30 mm. Mount the devices so that the center of the transmitter of one device is opposite the center of the receiver of the other device. Leuze electronic GmbH + Co. KG DDLS 508i... - Page 29 Ä Switch on the alignment laser of the mobile device. Activate the LAS (Alignment laser) operating mode to switch on the alignment laser (see chapter 6.1 "Setting the operating mode"). Leuze electronic GmbH + Co. KG DDLS 508i...
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Page 30: Mounting Without Alignment Laser
Mounting without alignment laser Ä Observe the mounting instructions (see chapter 4.1 "Mounting instructions"). NOTICE You will achieve greater flexibility during basic installation and fine adjustment if you mount the devices on C profile rails. Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 31: Horizontal Mounting (Travel Axis) Without Alignment Laser
ð Mounting of the device is concluded. Further procedure: • Connect the devices electrically (see chapter 5 "Electrical connection"). • Perform the fine adjustment for the travel axis (see chapter 6.2 "Fine adjustment"). Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 32: Vertical Mounting (Lifting Axis) Without Alignment Laser
ð Mounting of the device is concluded. Further procedure: • Connect the devices electrically (see chapter 5 "Electrical connection"). • Perform the fine adjustment for the lifting axis (see chapter 6.2 "Fine adjustment"). Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 33: Mounting Tolerances Of The Devices
Rotary transmission possible with device separation (3) of greater than 500 mm Fig. 4.10: Maximum allowed mounting tolerance The maximum mounting tolerance is calculated using the following formula: [mm] Maximum mounting tolerance of the devices [mm] Applied minimum distance in the system Leuze electronic GmbH + Co. KG DDLS 508i... - Page 34 Minimum distance between the devices, A Fig. 4.11: Maximum lateral mounting tolerance The maximum lateral mounting tolerance is calculated using the following formula: [mm] Maximum mounting tolerance of the devices [mm] Applied minimum distance in the system Leuze electronic GmbH + Co. KG DDLS 508i...
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Page 35: Mounting Distance For Parallel Operation Of Data Transmission Systems
Fig. 4.12: Frequency-offset mounting Tab. 4.2: Minimum mounting distance for frequency-offset mounting of the devices Range of the device Minimum mounting distance between the devices 40 m (DDLS 5XX 40...) 300 mm 120 m (DDLS 5XX 120...) 300 mm 200 m (DDLS 5XX 200...) 500 mm Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 36: Mounting Distance For Parallel Operation With Ams 300/Ams 200 Laser Measurement Systems
Mounting distance for parallel operation with DDLS 200 data transmission system For the determination of the minimum mounting distance, the details for identical-frequency mounting apply (see chapter 4.5 "Mounting distance for parallel operation of data transmission systems"). Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 37: Cascading (Series Connection) Of Multiple Data Transmission Systems
(e.g., for synchronous transmissions), the user must check the suitability of the devices individually. • Protocol propagation times: Constant delay time per path (2 devices): 5 µs • Distance-dependent delay: Distance 0 m: 0 µs Distance 200 m: 0.66 µs Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 38: Electrical Connection
Ä Lay all connection cables and signal lines within the electrical installation space or perma- nently in cable ducts. Ä Lay the cables and lines so that they are protected against external damages. Ä For further information: see ISO 13849-2, Table D.4. Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 39: Power (Supply Voltage / Switching Input And Switching Output)
Data transmission remains active until the last orange LED of the SIGNAL QUALITY indicator switches off. Data transmission is then deactivated. The intensity warning remains active even after the last orange LED of the SIGNAL QUALITY indicator switches off. Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 40: Bus (Bus Input, Ethernet)
The shielding connection must be at the same potential at both ends of the data line. This serves to prevent potential equalization currents over the shield and possible interference cou- pling through compensating currents. Ä Use at least a CAT 5 cable for the connection. Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 41: Starting Up The Device
(SHA) process"). Manual Data transmission switches off as soon as no green LEDs in the SIGNAL QUALITY indicator illuminate. Note: The AUT LED switches off if the MAN operating mode is activated. Leuze electronic GmbH + Co. KG DDLS 508i... - Page 42 ð The LED of the selected operating mode illuminates continuously. NOTICE Data transmission remains active while changing the operating mode. Exception: operating mode ADJ. After activating the ADJ operating mode, data transmission of process data is interrupted. Leuze electronic GmbH + Co. KG DDLS 508i...
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Page 43: Fine Adjustment
ð One orange LED must still be illuminated in the SIGNAL QUALITY indicator. Ä Activate the ADJ operating mode (alignment) (see chapter 6.1 "Setting the operating mode"). Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 44: Fine Adjustment Without The Single-Handed Adjustment (Sha) Process
ð The person at the mobile device and the person at the stationary device each monitor the respec- tive SIGNAL QUALITY indicator. Ä Stop the axis as soon as the SIGNAL QUALITY indicator on either of the devices no longer shows any green LEDs. Leuze electronic GmbH + Co. KG DDLS 508i... - Page 45 Ä At the maximum transmission distance, the procedure must be carried out for the last time starting with the step “Adjust mobile device”. Only then are the devices optimally aligned with each other. ð The devices are now ready. Leuze electronic GmbH + Co. KG DDLS 508i...
- Page 46 Starting up the device NOTICE At the maximum transmission distance, the SIGNAL QUALITY indicator may be one or two green LEDs short of end-scale deflection. Data transmission is, however, still active. Leuze electronic GmbH + Co. KG DDLS 508i...
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Page 47: Diagnostics And Troubleshooting
Data transmission remains active if above or below the operating temperature. An operating hour counter is started internally that records the operating time outside of the specified op- erating temperature. In this case, the laser diode is excluded from guarantee services. Leuze electronic GmbH + Co. KG DDLS 508i... - Page 48 • Wrong frequency assign- • Check F3/F4 frequency assign- ment of the devices ment of the devices. • Transmitter deactivated • End deactivation of the transmit- ters. • Transmitter of the second device deactivated Leuze electronic GmbH + Co. KG DDLS 508i...
- Page 49 Set different IP addresses for the DDLS 508i. Same DDLS 508i IP address present multiple times in the net- work. Continu- Device error Contact Leuze customer service (see ous light chapter 10 "Service and support"). Leuze electronic GmbH + Co. KG DDLS 508i...
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Page 50: Error Displays And Status Led For Remote Diagnosis
(see chapter the second device. 6.1 "Setting the operating mode"). • In the "Adjust" operating mode, the supply voltage of the second device was switched off/interrupted. Leuze electronic GmbH + Co. KG DDLS 508i... - Page 51 • Environmental influences Spring tension on the alignment (snow, rain, fog) screws • Transmitter of the first de- • End deactivation of the transmit- vice deactivated ters. • Transmitter of the second device deactivated Leuze electronic GmbH + Co. KG DDLS 508i...
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Page 52: Webconfig Tool - Remote Maintenance
Ä Delete cookies and temporary Internet and website data from browser history before starting the webConfig tool. ð Example for Internet Explorer 10: Settings > Security > Browser History >[Delete] Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 53: Electrical Connection For The Webconfig Tool
IP address and the device name manually. The area of the "Address Link Label" on which the MAC address is printed can be separated from the remainder of the stick-on label if necessary using the perforation. Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 54: Ip Addresses
ð When the device is ready, the AUT LED illuminates continuously. Ä When the LED AUT illuminates continuously, release the operating mode selector switch [MODE]. ð The device is reset to the factory set default IP address and standard Subnet Mask. Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 55: Start Webconfig Tool
• Completely passive diagnosis of the device can be carried out. • No adjustments or changes can be made to the device. Individual masks and menus are deactivated in process mode (grayed out). Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 56: Notes And Language Change
• IDENTIFICATION Call up device data for software and hardware versions. • INSTALLATION Explanation of connections, LED indicator and operating modes. • TECHNICAL DATA Explanation of technical data, safety notes and standards. Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 57: Configuration
• Backup and restore of modified configuration parameters. • Firmware update. • Comparison of system clock with Internet browser clock. • Display of a warning notice when changing operating mode (Process - Service). Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 58: Care, Maintenance And Disposal
Repairs to the device must only be performed by the manufacturer. Ä For repairs, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 10 "Ser- vice and support"). Disposing Ä For disposal observe the applicable national regulations regarding electronic components. Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 59: Service And Support
Customer data (please complete) Device type: Serial number: Firmware: Status of LEDs: Error description: Company: Contact person/department: Phone (direct dial): Fax: Street/No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 60: Technical Data
Laser class ‑ alignment laser 1 acc. to IEC/EN 60825-1:2014 red light Operating range 0.1 m to 40 m (DDLS 508i 40.xx) 0.1 m to 120 m (DDLS 508i 120.xx) 0.1 m to 200 m (DDLS 508i 200.xx) Beam spread of the transmitter ± 0.5° with respect to the optical axis for 40 m … 200 m devices Beam spread of the receiver ± 1.2°... - Page 61 Operating mode selector switch [MODE] in the control panel Tab. 11.5: Mechanical data Housing Diecast aluminum Optical inlet/outlet: glass Optical window: glass Connection technology M12 connectors Degree of protection IP 65 acc. to EN 60529 Weight 1185 g Dimensions (H x W x D) 156 mm x 100 mm x 99.5 mm Leuze electronic GmbH + Co. KG DDLS 508i...
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Page 62: 11.1.2 Device With Heating
Minimum 30 min at +24 V DC and an ambient temperature of -35 °C Minimum conductor cross section Conductor cross section of at least 0.75 mm² for the supply voltage supply line Tab. 11.9: Environmental data Ambient temperature (operation) -35 °C … +50 °C Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 63: Dimensioned Drawings
Technical data 11.2 Dimensioned drawings all dimensions in mm Center axis of transmitter and alignment laser Center axis of transmitter and receiver Center axis of receiver Fig. 11.1: Dimensioned drawing of DDLS 508i 40…, DDLS 508i 120… Leuze electronic GmbH + Co. KG DDLS 508i... - Page 64 Dimensioned drawing of DDLS 508i 200… NOTICE Installation for devices with an operating range of 200 m. Ä Always install the Frequency F4 device as stationary device for devices with an operating range of 200 m (DDLS 5XX 200…). Leuze electronic GmbH + Co. KG DDLS 508i...
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Page 65: Dimensional Drawings: Accessories
Technical data 11.3 Dimensional drawings: Accessories all dimensions in mm Fig. 11.3: Dimensioned drawing of adapter plate for DDLS 200 replacement Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 66: Order Guide And Accessories
Connection cable, M12 socket, axial plug outlet, open cable end, cable length 5 m, not shielded 50132080 KD U-M12-5A-V1-100 Connection cable, M12 socket, axial plug outlet, open cable end, cable length 10 m, not shielded Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 67: Other Accessories
M12 socket, axial, A-coded for supply voltage, shielded 50108991 D-ET1 RJ45 plug, user-configurable / screw connections 50112155 S-M12A-ET M12 plug, axial, D-coded, user-configurable / screw connections 50109832 KDS ET M12 / RJ45 W-4P Converter from M12, D-coded, to RJ-45 socket Leuze electronic GmbH + Co. KG DDLS 508i... -
Page 68: Ec Declaration Of Conformity
The optical data transmission systems of the DDLS 500 series were developed and manufactured in accor- dance with the applicable European standards and directives. The manufacturer of the product, Leuze electronic GmbH + Co KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001. Leuze electronic GmbH + Co. KG DDLS 508i...