Related Manuals for Leuze electronic DDLS 548i
Summary of Contents for Leuze electronic DDLS 548i
- Page 1 DDLS 548i Optical Data Transmission for 100 Mbit/s Ethernet - Version 200 m O r i g i n a l o p e r a t i n g i n s t r u c t i o n s...
- Page 2 © 2016 Leuze electronic GmbH & Co. KG In der Braike 1 D-73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com info@leuze.de Leuze electronic DDLS 548i...
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Page 3: Table Of Contents
Fine adjustment ........................ 43 6.2.1 General procedure ...................... 43 6.2.2 Fine adjustment with the single-handed adjustment (SHA) process......... 43 6.2.3 Fine adjustment without the single-handed adjustment (SHA) process...... 44 PROFINET...................... 46 Configuring the PROFINET interface ................... 46 7.1.1 PROFINET ‑ communication profile .................. 46 Leuze electronic DDLS 548i... - Page 4 12.1.2 Device with heating ...................... 70 12.2 Dimensioned drawings ...................... 71 12.3 Dimensional drawings: Accessories .................. 73 Order guide and accessories................ 74 13.1 Nomenclature ........................ 74 13.2 Cables accessories....................... 74 13.3 Other accessories ......................... 75 EC Declaration of Conformity................ 76 Leuze electronic DDLS 548i...
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Page 5: About This Document
Text passages with this symbol provide you with further information. Symbol for action steps Text passages with this symbol instruct you to perform actions. Symbol for action results Text passages with this symbol describe the result of the preceding action. Leuze electronic DDLS 548i... - Page 6 Single-Handed Adjustment; fine adjustment of the devices by one person TCP/IP Transmission Control Protocol/Internet Protocol; Internet protocol family User Datagram Protocol; network transmission protocol Underwriters Laboratories Web server Software for processing information via an Internet browser Leuze electronic DDLS 548i...
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Page 7: Safety
Ä The device must not be opened. There are no user-serviceable parts inside. Ä Repairs must only be performed by Leuze electronic GmbH + Co. KG. Leuze electronic DDLS 548i... -
Page 8: Competent Persons
Ä The device must not be tampered with and must not be changed in any way. There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG. The device emits invisible laser radiation with a wavelength of 785 nm (device with designation “Fre- quency F3") or 852 nm (device with designation “Frequency F4") through the laser aperture of the optical... - Page 9 < 36 mW Pulse duration: 32 ns 32 ns Wavelength: 785 nm 785 nm CLASS 1M LASER PRODUCT IEC 60825-1:2007 Complies with 21 CFR 1040.10 GB7247.1-2001 Fig. 2.2: Laser warning and laser information signs for devices with frequency F3 Leuze electronic DDLS 548i...
- Page 10 Ä The device must not be tampered with and must not be changed in any way. There are no user-serviceable parts inside the device. Ä Repairs must only be performed by Leuze electronic GmbH + Co. KG. NOTICE Devices with integrated alignment laser can be identified by part number code L in the part des- ignation, e.g., DDLS 5xx XXX.4 L.
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Page 11: Device Description
Each device is delivered with an individual MAC address. The MAC address can be found on the name plate and on an easily removable "Address Link Label” (see chapter 9.2.2 "MAC address") that is also at- tached to the device. The devices are equipped with a web server for remote diagnosis. Leuze electronic DDLS 548i... -
Page 12: Protocol-Specific Characteristics Of The Ddls 548I
It is particularly important for the user to check the usability of the DDLS 548i for the following data trans- mission scenarios: • Transmissions that make extremely high demands of real time • Transmissions with extremely narrow specifications with regard to particular protocol architecture, delay times and jitter tolerances. Leuze electronic DDLS 548i... -
Page 13: Performance Characteristics And Delivery Options
Part designation: DDLS 5XX xxx.4 YY Designation on the name plate: Frequency F4 NOTICE Installation for devices with an operating range of 200 m. Ä Always install the Frequency F4 device as stationary device for devices with an operating range of 200 m (DDLS 5XX 200…). Leuze electronic DDLS 548i... -
Page 14: Connection Technology
The operating mode selector switch is used to switch between the operating modes of the device (see chapter 6 "Starting up the device"). • Operating mode LEDs AUT, MAN, ADJ, LAS, LLC The operating mode LEDs indicate the active operating mode. Leuze electronic DDLS 548i... - Page 15 SIGNAL QUALITY indicator of the first device. Green Continuous light LAS operating mode (Laser Adjustment System) active The alignment laser mounting support is activated (see chapter 4.2 "Mounting with alignment laser and level"). Leuze electronic DDLS 548i...
- Page 16 LSR – Laser prefailure message BUS – PROFINET status of the network connection of the participant OLK – Optical link ERL – Error Link LINK – M12 cable-connected link Fig. 3.4: Operating state LEDs in the control panel Leuze electronic DDLS 548i...
- Page 17 • Warning: The laser diode of the transmitter signals the imminent end of the life expectancy (see chapter 8.1 "Er- ror displays of the operating state LEDs"). Limits to the maximum data transmission distance may occur. • Data transmission remains active. Leuze electronic DDLS 548i...
- Page 18 • The link to the connected device is OK. • No data is sent or received. Orange Continuous light/ • The link to the connected device is active. flickering light • Data is sent and received. Leuze electronic DDLS 548i...
- Page 19 At the optimum received signal level, all LEDs (red, orange, green) are activated. If the received signal level drops, the LEDs are successively switched off, beginning with the green LEDs. two red LEDs two orange LEDs four green LEDs Fig. 3.5: SIGNAL QUALITY indicator of the received signal level Leuze electronic DDLS 548i...
- Page 20 Causes: • Optical window soiled • Range exceeded • Environmental influences (snow, rain, fog) • Insufficient alignment of the devices • Wrong F3/F4 frequency assignment of the devices • Transmitter of the second device deactivated Leuze electronic DDLS 548i...
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Page 21: Indicators In The Optics Area
• No supply voltage. • SIGNAL QUALITY indicator shows only red LEDs. • The LINK and LINK/ACT LEDs are off. • The transmitter is deactivated (see chapter 8.2 "Error dis- plays and STATUS LED for remote diagnosis"). Leuze electronic DDLS 548i... -
Page 22: Indicators In The Connection Area
• The link to the connected device is OK. light • No data is sent or received. Orange Continuous • The link to the connected device is active. light/ • Data is sent and received. flickering light Leuze electronic DDLS 548i... -
Page 23: Mounting
You will achieve greater flexibility during basic installation and fine adjustment if you mount the devices on C profile rails. NOTICE If the device is mounted instead of a DDLS 200, use the adapter plate – to be ordered sepa- rately – if necessary (see chapter 13.3 "Other accessories"). Leuze electronic DDLS 548i... -
Page 24: Mounting With Alignment Laser And Level
(see figure). The transmitted beam of one device is thereby aligned with the center of the receiver optics of the mutually op- posing device. Leuze electronic DDLS 548i... - Page 25 Ä Switch on the alignment laser. Activate the LAS (Alignment laser) operating mode to switch on the alignment laser (see chapter 6.1 "Setting the operating mode"). NOTICE Data transmission is active while changing the operating mode and with activated alignment laser. Leuze electronic DDLS 548i...
- Page 26 16 m Note: The listed mounting heights of the device are examples. The device can be mounted at any desired height. The distances of the laser spots on the floor change according to the selected mounting height. Leuze electronic DDLS 548i...
- Page 27 ð If possible, use laser spot 1 and laser spot 3 for alignment. ð Set the distances of the laser spots to the reference edge exactly to 1 mm. 63 64 66 67 68 69 71 72 Fig. 4.5: Measure distance from laser spot to reference edge Leuze electronic DDLS 548i...
- Page 28 ð After the start-up phase, the operating mode can be changed. Ä Switch on the alignment laser of the second device. Activate the LAS (Alignment laser) operating mode to switch on the alignment laser (see chapter 6.1 "Setting the operating mode"). Leuze electronic DDLS 548i...
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Page 29: Vertical Mounting (Lifting Axis) With The Alignment Laser
Ä Mount the two devices opposite one another with a lateral offset of 30 mm. Mount the devices so that the center of the transmitter of one device is opposite the center of the receiver of the other device. 30 mm Fig. 4.7: Lateral offset of the devices with vertical mounting Leuze electronic DDLS 548i... -
Page 30: Mounting Without Alignment Laser
• Perform the fine adjustment for the lifting axis (see chapter 6.2 "Fine adjustment"). Mounting without alignment laser Ä Observe the mounting instructions (see chapter 4.1 "Mounting instructions"). NOTICE You will achieve greater flexibility during basic installation and fine adjustment if you mount the devices on C profile rails. Leuze electronic DDLS 548i... -
Page 31: Horizontal Mounting (Travel Axis) Without Alignment Laser
Mounting with offset housings ð Mounting of the device is concluded. Further procedure: • Connect the devices electrically (see chapter 5 "Electrical connection"). • Perform the fine adjustment for the travel axis (see chapter 6.2 "Fine adjustment"). Leuze electronic DDLS 548i... -
Page 32: Vertical Mounting (Lifting Axis) Without Alignment Laser
ð Move the devices until both are flush with one another. To do this, use the vertical level of a bubble level. ð Mounting of the device is concluded. Further procedure: • Connect the devices electrically (see chapter 5 "Electrical connection"). • Perform the fine adjustment for the lifting axis (see chapter 6.2 "Fine adjustment"). Leuze electronic DDLS 548i... -
Page 33: Mounting Tolerances Of The Devices
Rotary transmission possible with device separation (3) of greater than 500 mm Fig. 4.10: Maximum allowed mounting tolerance The maximum mounting tolerance is calculated using the following formula: [mm] Maximum mounting tolerance of the devices [mm] Applied minimum distance in the system Leuze electronic DDLS 548i... -
Page 34: Mounting Distance For Parallel Operation Of Data Transmission Systems
The minimum mounting distance between two optical data transmission systems is determined by the fol- lowing criteria: • Maximum data transmission distance • Frequency-offset mounting (F3/F4 / F4/F3) • Identical frequency mounting (F3/F4 / F3/F4) • Transmission beam spread of the devices The standard beam spread is ±0.5°. Leuze electronic DDLS 548i... - Page 35 Range of the device Minimum mounting distance between the devices 40 m (DDLS 5XX 40...) 300 mm 120 m (DDLS 5XX 120...) 300 mm 200 m (DDLS 5XX 200...) 500 mm Identical-frequency mounting Minimum mounting distance Device with frequency 3 (Frequency F3, DDLS 5XX xxx.3-YY) Device with frequency 4 (Frequency F4, DDLS 5XX xxx.4-YY) Fig. 4.13: Identical-frequency mounting Leuze electronic DDLS 548i...
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Page 36: Mounting Distance For Parallel Operation With Ams 300/Ams 200 Laser Measurement Systems
Cascading (series connection) of multiple data transmission systems If there are multiple optical data transmission paths between two participants (TN), one speaks of cascad- ing. Optical data transmission path 1 Optical data transmission path 2 Fig. 4.14: Example: Cascading of multiple data transmission systems Leuze electronic DDLS 548i... - Page 37 For transmission protocols that are very tightly specified with respect to delay times and jitter tolerances (e.g., for synchronous transmissions), the user must check the suitability of the devices individually. • Protocol propagation times: Constant delay time per path (2 devices): 5 µs • Distance-dependent delay: Distance 0 m: 0 µs Distance 200 m: 0.66 µs Leuze electronic DDLS 548i...
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Page 38: Electrical Connection
Ä Lay all connection cables and signal lines within the electrical installation space or perma- nently in cable ducts. Ä Lay the cables and lines so that they are protected against external damages. Ä For further information: see EN ISO 13849-2, Table D.4. Leuze electronic DDLS 548i... -
Page 39: Power (Supply Voltage / Switching Input And Switching Output)
Data transmission remains active until the last orange LED of the SIGNAL QUALITY indicator switches off. Data transmission is then deactivated. The intensity warning remains active even after the last orange LED of the SIGNAL QUALITY indicator switches off. Leuze electronic DDLS 548i... -
Page 40: Bus (Bus Input, Ethernet)
The shielding connection must be at the same potential at both ends of the data line. This serves to prevent potential equalization currents over the shield and possible interference cou- pling through compensating currents. Ä Use at least a CAT 5 cable for the connection. Leuze electronic DDLS 548i... -
Page 41: Starting Up The Device
Notes: • The AUT LED switches off if the ADJ operating mode is activated. • The MAN LED switches off if the ADJ operating mode is activated. Leuze electronic DDLS 548i... - Page 42 ð Release the operating mode selector switch [MODE] to activate the newly selected operating mode. ð The previously activated operating mode is deactivated. The LED of the newly selected operating mode illuminates continuously. Leuze electronic DDLS 548i...
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Page 43: Fine Adjustment
Count the number of rotations. Ä Then rotate the alignment screw half the number of rotations that was counted to the right again. ð Data transmission is now vertically aligned in the exact center. Leuze electronic DDLS 548i... -
Page 44: Fine Adjustment Without The Single-Handed Adjustment (Sha) Process
Only count the number of rotations. Ä Then rotate the alignment screw half the number of rotations that was counted to the right again. ð Data transmission is now vertically aligned in the exact center. Leuze electronic DDLS 548i... - Page 45 ð The devices are now ready. NOTICE At the maximum transmission distance, the SIGNAL QUALITY indicator may be one or two green LEDs short of end-scale deflection. Data transmission is, however, still active. Leuze electronic DDLS 548i...
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Page 46: Profinet
• TCP/UDP/IP communication via standard Ethernet TCP/UDP/IP frames: • Establishing communication • Acyclic data exchange, i.e., transfer of various types of information: Parameters for the module configuration while communication is being established Reading diagnostic information Reading I/O data Writing device data Leuze electronic DDLS 548i... -
Page 47: Conformance Classes
A network topology with DDLS 548i is shown in the hardware configuration as follows: Fig. 7.2: PROFINET topology with DDLS 548i in the hardware configuration Topology editor When a PROFINET network is created with a topology editor, port-specific networking of the participants is configured. - Page 48 PROFINET Fig. 7.3: PROFINET topology with DDLS 548i in the topology editor Behavior of the DDLS 548i with manual name assignment, automatic name assignment and topology detection • Manual device naming/name assignment Device naming and name assignment on the DDLS 548i takes place unrestrictedly in accordance with the generally applicable procedure (see chapter 7.3 "Configuring for the Siemens SIMATIC-S7 con-...
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Page 49: Starting The Device
Configuring for the Siemens SIMATIC-S7 control The functionality of the DDLS 548i is defined via input/output data, which is organized in modules. The modules are part of the GSDML file. Download the corresponding GSDML file from the Leuze electronic homepage. By using a user-specific configuration tool, such as SIMATIC Manager or TIA Portal for the Siemens pro- grammable logic control, the required modules are integrated in a project during commissioning. - Page 50 When operating the DDLS 548i on the PROFINET, all input/output data is occupied with default values. If this input/output data is not changed by the user, the device operates with the default settings set by Leuze electronic on delivery. You can find the default settings of the DDLS 548i in the module descriptions.
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Page 51: Profinet Project Modules
Communication status and con- Communication-relevant status and trol control bits see chapter 7.4.3 "Module 1 – Communication status and control" Link Loss Counter (LLC) Transmit the current LLC value see chapter 7.4.4 "Module 2 – Link Loss Counter (LLC)" Leuze electronic DDLS 548i... -
Page 52: Dap Module
The signal indicates Counter the current state of the 1: On (LLC) Link Loss Counter. Link Fault 0: Off The signal indicates Pass- whether the LFP mech- 1: On Through anism is switched on or (LFP) off. Leuze electronic DDLS 548i... - Page 53 1 -> 0: Activation Operating Bit Area 0 … 1 0: Automatic mode mode … 1: LAS mode; switch on alignment laser 2: LLC mode; switch on Link Loss Counter 3: Invalid value, is ig- nored Free Free Free Free Leuze electronic DDLS 548i...
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Page 54: Module 2 - Link Loss Counter (Llc)
15: Device is ready 0x80: Error 0x80: Warning Output Address Data type Value range Default Unit Explanation data ClearError- 0: No action 0 -> 1 clears the error, warning and info entires 1: Clears log of the device. Leuze electronic DDLS 548i... -
Page 55: Diagnostics And Troubleshooting
Check display of the operating state ous light LEDs: • Temperature warning/error (TMP) • Optical link (OLK) • Error link (ERL) • Laser pre-failure message (LSR) Contact Leuze electronic customer service (see chapter 11 "Service and support"). Leuze electronic DDLS 548i... - Page 56 (see chapter 11 "Service and life expectancy. support"). • Send in the device for replacement of the laser diode. Note Data transmission remains active until no LEDs illuminate in the SIGNAL QUALITY indicator due to de- creasing laser power. Leuze electronic DDLS 548i...
- Page 57 • Wrong frequency assignment of • Check F3/F4 frequency assign- the devices ment of the devices. • Transmitter deactivated • End deactivation of the transmit- ters. • Transmitter of the second device deactivated Leuze electronic DDLS 548i...
- Page 58 • Laser diode: at end of life ex- pectancy Check LSR LED. Tab. 8.7: LINK and LINK/ACT LED displays – Causes and measures Color State possible causes Measures LINK No cable-connected link to the con- Check Ethernet cable connection. nected device. LINK/ Leuze electronic DDLS 548i...
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Page 59: Error Displays And Status Led For Remote Diagnosis
Activate the "Adjust" operating mode on not activated on the second the second device (see chapter 6.1 "Set- device. ting the operating mode"). • In the "Adjust" operating mode, the supply voltage of the sec- ond device was switched off/ interrupted. Leuze electronic DDLS 548i... - Page 60 Screw fitting of the devices (snow, rain, fog) Alignment • Transmitter of the first device deactivated Spring tension on the alignment screws • Transmitter of the second de- vice deactivated • End deactivation of the transmitters. Leuze electronic DDLS 548i...
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Page 61: Leuze Electronic Webconfig Tool - Remote Maintenance
Ä Delete cookies and temporary Internet and website data from browser history before starting the webConfig tool. ð Example for Internet Explorer 10: Settings > Security > Browser History >[Delete] Leuze electronic DDLS 548i... -
Page 62: Electrical Connection For The Webconfig Tool
The device's MAC address (Media Access Control address) can be found on the name plate. Address Link Label The "Address Link Label" is an additional stick-on label that is affixed to the device. 00:15:7B:20:00:15 DDLS 508i MAC Name Fig. 9.2: Example: "Address Link Label" Leuze electronic DDLS 548i... -
Page 63: Ip Addresses
ð When the device is ready, the AUT LED illuminates continuously. Ä When the LED AUT illuminates continuously, release the operating mode selector switch [MODE]. ð The device is reset to the factory set default IP address and standard Subnet Mask. Leuze electronic DDLS 548i... -
Page 64: Start Webconfig Tool
• Data transmission is active. The optical link transmits the incoming and outgoing data. • Completely passive diagnosis of the device can be carried out. • No adjustments or changes can be made to the device. Individual masks and menus are deactivated in process mode (grayed out). Leuze electronic DDLS 548i... -
Page 65: Notes And Language Change
Click on the Leuze icon or press the arrow keys on the keyboard. • IDENTIFICATION Call up device data for software and hardware versions. • INSTALLATION Explanation of connections, LED indicator and operating modes. • TECHNICAL DATA Explanation of technical data, safety notes and standards. Leuze electronic DDLS 548i... -
Page 66: Configuration
Management of user accounts, access rights and role descriptions. • SYSTEM • Backup and restore of modified configuration parameters. • Firmware update. • Comparison of system clock with Internet browser clock. • Display of a warning notice when changing operating mode (Process - Service). Leuze electronic DDLS 548i... -
Page 67: Care, Maintenance And Disposal
Repairs to the device must only be performed by the manufacturer. Ä For repairs, contact your responsible Leuze electronic subsidiary or Leuze electronic customer service (see chapter 11 "Service and support"). 10.3 Disposing Ä For disposal observe the applicable national regulations regarding electronic components. Leuze electronic DDLS 548i... -
Page 68: Service And Support
Ä Enter the contact information and fax this form together with your service order to the fax number given below. Customer data (please complete) Device type: Serial number: Firmware: Status of LEDs: Error description: Company: Contact person/department: Phone (direct dial): Fax: Street/No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 Leuze electronic DDLS 548i... -
Page 69: Technical Data
Data transmission delay time • Protocol propagation times: Constant delay time per path (2 devices): 12 µs • Distance-dependent delay: Distance 0 m: 0.00 µs Distance 200 m: 0.66 µs Further information: see chapter 3.1.2 "Protocol-specific char- acteristics of the DDLS 548i" Leuze electronic DDLS 548i... -
Page 70: 12.1.2 Device With Heating
Warmup time Minimum 30 min at +24 V DC and an ambient temperature of -35 °C Minimum conductor cross section Conductor cross section of at least 0.75 mm² for the supply voltage supply line Tab. 12.8: Environmental data Ambient temperature (operation) -35 °C … +50 °C Leuze electronic DDLS 548i... -
Page 71: Dimensioned Drawings
Technical data 12.2 Dimensioned drawings all dimensions in mm Center axis of transmitter and alignment laser Center axis of transmitter and receiver Center axis of receiver Fig. 12.1: Dimensioned drawing of DDLS 548i 40…, DDLS 548i 120… Leuze electronic DDLS 548i... - Page 72 Center axis of receiver Fig. 12.2: Dimensioned drawing of DDLS 548i 200… NOTICE Installation for devices with an operating range of 200 m. Ä Always install the Frequency F4 device as stationary device for devices with an operating range of 200 m (DDLS 5XX 200…). Leuze electronic DDLS 548i...
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Page 73: Dimensional Drawings: Accessories
Technical data 12.3 Dimensional drawings: Accessories all dimensions in mm Fig. 12.3: Dimensioned drawing of adapter plate for DDLS 200 replacement Leuze electronic DDLS 548i... -
Page 74: Order Guide And Accessories
KB ET-10000-SA Connection cable, length 10 m 50106742 KB ET-15000-SA Connection cable, length 15 m 50106746 KB ET-30000-SA Connection cable, length 30 m M12 plug for BUS to RJ-45 connector 50109880 KB ET-2000-SA-RJ45 Connection cable, length 2 m 50109881 KB ET-5000-SA-RJ45 Connection cable, length 5 m Leuze electronic DDLS 548i... -
Page 75: Other Accessories
KD 095-5A M12 socket, axial, A-coded for supply voltage, shielded 50108991 D-ET1 RJ45 plug, user-configurable / screw connections 50112155 S-M12A-ET M12 plug, axial, D-coded, user-configurable / screw connections 50109832 KDS ET M12 / RJ45 W-4P Converter from M12, D-coded, to RJ-45 socket Leuze electronic DDLS 548i... -
Page 76: Ec Declaration Of Conformity
The optical data transmission systems of the DDLS 500 series were developed and manufactured in accor- dance with the applicable European standards and directives. The manufacturer of the product, Leuze electronic GmbH + Co KG in D-73277 Owen, possesses a certified quality assurance system in accordance with ISO 9001. Leuze electronic DDLS 548i...