KYMCO Zing 125 Service Manual page 83

8. STARTER MOTOR/GENERATOR/LEFT CRANK-
CASE COVER/STARTER CLUTCH/CAMSHAFT
Remove the push rod holder bolt.
Remove the push rod holder.
Check the bearing push rod for proper
operation.
Check the bearing push rod and O-ring for
wear or damage.
Installation
Install the bearing push rod by pressing it in
squarely and then tighten the bolt.
＊ ＊ ＊ ＊
Make sure to install the two aluminum
washers.
CAMSHAFT INSTALLATION
Install the cam by aligning the punch mark
on the cam with the punch mark on the
timing gear.
Install the washer, camshaft, spring and
camshaft set piece and then tighten the bolt.
Torque: 0.8～1.2kg-m
STARTER GEAR INSTALLATION
Install the starter gear and set plate and then
tighten the bolt.
Torque: 0.8～1.2kg-m
GENERATOR INSTALLATION
Install the generator flywheel. Hold the
flywheel with a flywheel holder and tighten
the flywheel lock bolt.
＊ ＊ ＊ ＊
• Install the flywheel by aligning the
groove in the flywheel with the key on
the crankshaft.
• When installing, be careful not to
damage the starter clutch rollers.
Torque: 4.0～5.2kg-m
Special Tool
Flywheel Holder
8-5
Cam Gear
Punch
Marks
Timing Gear
Starter Gear
Flywheel Holder
Push the
rod into
holder
O-ring
Camshaft Set Piece
Spring
Set Plate
Lock Bolt