KYMCO RT30AU Manuals

Manuals and User Guides for KYMCO RT30AU. We have 1 KYMCO RT30AU manual available for free PDF download: Service Manual

KYMCO RT30AU Service Manual

KYMCO RT30AU Service Manual (182 pages)

Brand: KYMCO | Category: Motorcycle | Size: 16 MB

Table of Contents

Preface

1
- Table of Contents
  1
- General Information
  2
- Engine Serial Number
  2
- Specifications
  3
- Service Precautions
  5
- Torque Values
  13
- Special Tools
  14
- Lubrication Points
  15
- Cable & Harness Routing
  16
- Wiring Diagram
  18
- Troubleshooting
  19
Inspection/Adjustment 2

25
- Inspection/Adjustment
  26
- Service Information
  26
- Maintenance Schedule
  27
- Fuel Line/Filter
  28
- Throttle Operation
  28
- Air Cleaner
  29
- Spark Plug
  29
- Carburetor Idle Speed
  30
- Valve Clearance
  30
- Cylinder Compression
  31
- Ignition Timing
  31
- Drive Chain
  32
- Engine Oil
  32
- Brake Fluid
  33
- Brake Shoe/Brake Adjustment
  33
- Clutch
  33
- Nuts/Bolts/Fasteners
  34
- Suspension
  34
- Wheels/Tires
  34
- Steering Handlebar
  35
- Lubrication System
  36
- Fuel System
  42
Fuel System

43
- Troubleshooting
  44
- Carburetor Removal
  45
- Throttle Valve Disassembly
  45
- Float/Float Valve/Jets/ Accelerating Pump
  46
- Float Level Inspection
  49
- Carburetor Installation
  50
- Throttle Valve Assembly
  50
- Air Cut-Off Valve
  51
- Fuel Tank
  52
- Air Cleaner Removal
  53
- Engine Removal/Installation
  54
- Cylinder Head/Valves
  58
Cylinder Head/Valves

59
- Troubleshooting
  61
- Cylinder Head Removal
  62
- Rocker Arm Set Removal
  62
- Cylinder Head Disassembly
  63
- Valve Guide Replacement
  64
- Valve Seat Inspection & Refacing
  65
- Cylinder Head Assembly
  67
- Cylinder Head Installation
  68
- Cylinder/Piston
  70
- Service Information General Instructions
  71
- Starter Motor/Generator/ Left Crankcase Cover/Starter
  78
- Clutch/Gear Shift Mechanism
  85
- Front Wheel/Suspension/ Steering
  95
Front Wheel/Suspension/ Steering

96
- Troubleshooting
  97
- Handlebar
  98
- Front Wheel
  101
- Front Fork
  105
- Steering Stem
  109
- Rear Wheel/Brake/Suspension
  112
- Hydraulic Brake
  123
- Rear Carrier/Rear Fender/ Exhaust Muffler
  134
- Ignition System
  138
- Charging System
  144
- Starting System
  150
Lights/Instruments/Switches/Horn 18

156
- Headlight
  157
- Ignition Switch
  158
- Stoplight/Taillight
  158
- Turn Signal Light
  158
- Fuel Gauge
  159
- Handlebar Switches
  160
- Fuel Unit
  162
Evaporative/Exhaust Emission Control System 19

163
- Evaporative Emission Control System
  163
- Schematic Drawing
  164
- Evaporative Emission Control System Function
  165
- Troubleshooting
  165
- Service Information
  166
- Motorcycle Engine Evaporative Emission Control System Test
  168
- Purge Control Valve Inspection
  169
- Purge Control Valve Installation
  169
- Purge Control Valve Removal
  169
- Charcoal Canister
  171
- Exhaust Emission Related System Inspection
  173
- Exhaust Emission Test and Adjustment
  175
- Exhaust Emission Control System
  176
- Exhaust Emission Control System Diagram
  177
- Exhaust Emission Control System Function
  178
- Troubleshooting
  178
- Service Information
  179
- Secondary Air Cleaner
  180
- Air Injection Cut-Off Valve (A.I.C.V.)
  181
- Reed Valve
  182

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