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Operating Instructions
6.2 Pre-Start Checklist
Complete the following before you start the machine the first
time and every time thereafter:
Items to Complete
Review and follow the Operating Safety on page 25.
Check the engine oil, fuel, and hydraulic fluid levels. If
required, add engine oil, fuel, or hydraulic fluid.
Check that the engine spark plug, muffler, fuel cap, and air
cleaner cover are in place and secure.
Make sure that the winch is in working condition. Repair or
replace the winch, as required.
Make sure that the winch rope is in good condition.
Replace the rope if it is cut, knotted, worn, or has any
broken strands.
Make sure that the winch strap (or choker chain) is in good
condition. Replace the strap if it is torn or damaged.
Make sure that the machine is lubricated, as specified in
the Maintenance Schedule on page 58.
Check the hydraulic system for leaks.
Use a safe method to inspect for leaks. Tighten fittings or
replace components, as required. For more information,
see Hydraulic Fitting Torque on page 66.
Check the machine for entangled material. Remove any
twine, wire, or other material that has become entangled.
Remove all material and debris from the splitter rails.
Make sure that the wedge and push block are in
working condition. Inspect them for damaged or broken
components and excessive wear. Lubricate, repair, or
replace components, as required.
Check that all guards, shields, and covers are installed,
secure, and in good condition. Replace and secure, as
required.
Check that all the fasteners are installed and tightened to
the correct torque. For more information, see Bolt Torque
on page 65.
Make sure that the operator and spotter are wearing the
required PPE (including hard hat, safety eye wear, safety
footwear, safety vest, hearing protection, and work gloves).
The PPE must be in good condition.
Make sure that the operator and spotter are not wearing
loose-fitting clothing or jewelry, and long hair is tied up.
Make sure that there are no bystanders inside the work
zone and the spotter is outside the hazard zone. For zone
definitions, see Create a Safe Work Area on page 12.
6.3 Machine Break-In
Although there are no operational restrictions on the machine
when it is used for the first time, the following process is
recommended:
Before Initial Startup
1. Read and understand all safety information in this manual,
the engine manufacturer's manual, and the chain saw
manufacturer's manual.
2. Review the Machine Components on page 21.
3. Review the operation and function of the Controls on page
22.
4. Complete the Pre-Start Checklist.
After Each Hour of Operation
Remove all wood chips and saw dust that are on the machine
and on the ground below the machine.
After Five Hours of Operation
Complete each of the following:
• Check that all the fasteners are installed and tightened to
the correct torque. For more information, see Bolt Torque
on page 65.
• Check the hydraulic system for leaks. Use a safe method to
inspect for leaks. Tighten fittings or replace components, as
required. For more information, see Hydraulic Fitting Torque
on page 66.
• Check the engine oil, fuel, and hydraulic fluid levels. If
required, add engine oil, fuel, or hydraulic fluid.
• Change the engine oil.
For instructions, see the engine manufacturer's manual.
• Check the condition of the winch rope. Replace the rope if it
is cut, knotted, worn, or has any broken strands.
• Check the machine for entangled material. Remove any
twine, wire, or other material that has become entangled.
• Lubricate all grease points. For more information, see
Grease Points on page 59.
After 20 Hours of Operation
1. Complete the tasks listed under After Five Hours of
Operation.
2. Continue with the regular Maintenance Schedule on page
58.
26
WP525
Firewood Processor
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