Wallenstein WX980 Operator's Manual

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OPERATOR'S MANUAL

Serial number 1100760 and up

WX 980 / WX 980L

Log Splitter

Rev Aug-2023

Part Number: Z97138_En

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Page 1 OPERATOR'S MANUAL Serial number 1100760 and up WX 980 / WX 980L Log Splitter Rev Aug-2023 Part Number: Z97138_En...
Page 2: Table Of Contents
WX980 / WX980L Log Splitter Table of Contents 1. Introduction ............3 8. Storage ..............31 1.1 Delivery Inspection Report ........4 8.1 Storage Safety ............31 1.2 Serial Number Location ..........5 8.2 Put the Machine in Storage ........31 1.3 Types of Labels on the Machine ........ 6 8.3 Remove the Machine from Storage ......
Page 3: Introduction
US Customary (SI metric). Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Wallenstein dealer or distributor if you need assistance, information or additional copies of the manuals.
Page 4: Delivery Inspection Report
Introduction Log Splitter 1.1 Delivery Inspection Report Wallenstein WX980 and WX980L Log Splitter To register your product and start the warranty, go to WallensteinEquipment.com. This form must be completed by the dealer at the time of delivery, and then signed by the dealer and customer.
Page 5: Serial Number Location
WX980 / WX980L Introduction Log Splitter 1.2 Serial Number Location Always provide the model and serial number of your Wallenstein product when ordering parts, or requesting service or other information. The product information plate location is shown in the illustration.
Page 6: Types Of Labels On The Machine
This type of label provides information for the operator or shows the operation of When getting familiar with the Wallenstein product, notice that a control. there are numerous labels located on the machine. There are different types of labels for safety, information, and product identification.
Page 7: Safety
YOU are responsible for the safe operation and maintenance of DANGER your Wallenstein product. YOU must make sure that you and Identifies a hazardous situation that, if not avoided, will result in anyone else who uses, maintains, or works around the machine serious injury or death.
Page 8: Safety Rules
W016 • Prolonged exposure to loud noise may cause permanent hearing loss. Power Wallenstein Equipment puts considerable effort into designing equipment with or without a vehicle products that are safe to use; however, it is also the attached can often be noisy enough to responsibility of the operator to use the equipment safely.
Page 9: Equipment Safety Guidelines
WX980 / WX980L Safety Log Splitter 2.5 Equipment Safety Guidelines 2.7 Safety Training Safety is one of the main concerns in designing and developing An untrained operator can cause serious injury or death to equipment. However, every year many accidents occur which themselves or others.
Page 10: Sign-Off Form
WX980 / WX980L Safety Log Splitter 2.8 Sign-Off Form The design and manufacture of this product conforms to the applicable provisions in the following standards: Everyone who uses this machine must read and fully understand all safety, operation, and maintenance information in this •...
Page 11: Safety Labels
WX980 / WX980L Safety Labels Log Splitter 3. Safety Labels WARNING! Replace all safety labels that are missing, damaged, or illegible. If a component is replaced and it has a safety label on it, apply a safety label to the new component. Operating the machine...
Page 12: Safety Label Locations
WX980 / WX980L Safety Labels Log Splitter 3.1 Safety Label Locations Numbers correspond with the Safety Label Definitions on page 02215 Figure 2 – Safety label locations (typical)
Page 13: Safety Label Definitions
• Always replace safety labels that are missing or have become illegible. Replacement safety labels are available 2. WARNING! through your local Wallenstein Equipment dealer or Crush hazard distributor. • Keep the safety labels clean and legible at all times.
Page 14: New Operator
WX980 / WX980L Safety Labels Log Splitter 4. Familiarization Wallenstein log splitters are designed to split logs into smaller portions. A gas engine provides power to the machine. 4.1 New Operator WARNING! Make sure all operators understand how to place the machine in a safe condition before performing any service, maintenance work, or storage preparation.
Page 15: Machine Components
WX980 / WX980L Safety Labels Log Splitter 4.3 Machine Components 02212 Figure 3 – WX980 log splitter components 1. Stop block 2. Splitter bed 3. Splitting wedge 4. Splitter-contol lever 5. Splitter bed spring latch 6. Hydraulic cylinder 7. Operator's Manual storage tube 8.
Page 16: Controls
WX980 / WX980L Controls Log Splitter 5. Controls Before operating the machine, be familiar with the location and function of the controls. 5.1 Engine Controls WARNING! Before starting the engine, read and understand the safety and operating information under Engine Operation Safety on page 21.
Page 17: Splitter Control
WX980 / WX980L Controls Log Splitter 5.1.4 Recoil Starter 5.2 Splitter Control WARNING! Fast retraction of the starter cord (called kickback) pulls your hand and arm toward the engine faster than you can let go of the handle. Serious bodily harm (for example; bruises, sprains, fractures, and broken bones) can result.
Page 18: Stroke Limiter Accessory
WX980 / WX980L Controls Log Splitter 5.3 Stroke Limiter Accessory The Stroke Limiter accessory (sold separately) improves productivity when splitting shorter pieces. It stops the cylinder from fully returning to the home position. 5.3.1 Stroke Limiter Adjustment 1. Place a typical sized log on the splitter bed, then start the log splitter.
Page 19: Operating Instructions
Operating Instructions Log Splitter 6. Operating Instructions Wallenstein WX980 log splitters are self-contained machines • Attach all guards and shields, and close all covers before designed to push wood through a wedge to split it. starting the machine. If a guard, shield, or cover was removed, install it.
Page 20: Before Starting The Engine
WX980 / WX980L Operating Instructions Log Splitter 6.2 Before Starting the Engine 6.3 Pre-Start Checklist 1. Check the engine oil level. See page 22. Do the following before you start the machine the first time and every time thereafter: 2. Check the hydraulic fluid level. See page 25.
Page 21: Machine Break-In
WX980 / WX980L Operating Instructions Log Splitter 6.4 Machine Break-In 6.5 Engine Operation Although there are no operational restrictions on the log CAUTION! splitter when used for the first time, it is recommended that the following items be checked: Before starting the engine, review the safety,...
Page 22 WX980 / WX980L Operating Instructions Log Splitter 6.5.2 Check the Engine Oil Level • Store fuel away from all wood material. • Only operate the engine in a location that has good air IMPORTANT! For more information about engine oil, see flow.
Page 23 WX980 / WX980L Operating Instructions Log Splitter 6.5.3 Add Oil to the Engine 6.5.4 Check the Fuel Level IMPORTANT! For more information about engine oil, see CAUTION! the engine manufacturer's manual and Engine Oil on page Check the fuel level outdoors or in an area where there is good air flow.
Page 24: Hydraulic System Operation
WX980 / WX980L Operating Instructions Log Splitter 6.5.5 Add Fuel to the Engine 6.6 Hydraulic System Operation Fuel tank capacity: 0.82 US gal (3.1 L). IMPORTANT! Check the hydraulic fluid quality every 50 hours. If the fluid is dirty or smells burnt, replace it.
Page 25 WX980 / WX980L Operating Instructions Log Splitter 6.6.2 Check the Hydraulic Fluid Level 6.6.3 Add Hydraulic Fluid Check hydraulic fluid level every 40 hours or weekly. The hydraulic system uses Dexron® III ATF. Dexron VI or Mercon® are acceptable substitutes.
Page 26: Set Up The Machine
When starting the engine, pull the starter cord slowly until you feel resistance, and then pull it WX980 splitters are designed with a pivoting main frame that rapidly to avoid kickback. allows horizontal or fully vertical splitting.
Page 27: Stop The Machine
WX980 / WX980L Operating Instructions Log Splitter 6.9 Stop the Machine 6.11 Log Placement WARNING! IMPORTANT! Do not choke the carburetor to stop the engine. Risk of pinching or crushing hazard between the wedge or push block and the log! 1.
Page 28: Split Wood
WX980 / WX980L Operating Instructions Log Splitter 6.12 Split Wood WARNING! Hands can be pinched, cut, crushed, or severed. If two or more people load or operate the machine together, a person can be seriously injured. Only one person must load and operate the machine.
Page 29 WX980 / WX980L Operating Instructions Log Splitter 6.12.2 Split Wood Vertically WARNING! Hands can be pinched, cut, crushed, or severed. If two or more people load or operate the machine together, a person can be seriously injured. Only one person must load and operate the machine.
Page 30: Transport
• Lift the log lifter shelf to its highest position and retract the safety and transport of machinery. shelf arm. WX980 log splitters are not intended for use or transport • Stop the engine before transport. on public roadways. Therefore, they do not include the necessary lights, reflectors, and markings.
Page 31: Storage
WX980 / WX980L Storage Log Splitter 8. Storage At the end of the season or when the machine is not going to be 8.2 Put the Machine in Storage used for an extended length of time, store the machine correctly to prevent damage.
Page 32: Remove The Machine From Storage
WX980 / WX980L Storage Log Splitter 8.2.1 Replace the Engine Fuel WARNING! Before you replace the fuel, read and understand the information under Engine Operation Safety on page 21. 1. Remove the current fuel from the engine. Operate the machine until the fuel tank is empty or drain the fuel tank and properly dispose of the fuel.
Page 33: Service And Maintenance
WX980 / WX980L Service and Maintenance Log Splitter 9. Service and Maintenance Fluids and Lubricants WARNING! The machine requires various fluids and lubricants for operation Risk of serious personal injury. Stop engine and maintenance. before performing ANY service or maintenance procedure.
Page 34 WX980 / WX980L Service and Maintenance Log Splitter 9.2.3 Engine Fuel For complete fuel information and use at high altitudes, see the engine manufacturer's manual. Fuel must meet the following specifications: • Clean, fresh, unleaded gasoline. • Minimum of 87 octane / 87 AKI (91 RON).
Page 35: Maintenance Schedule
WX980 / WX980L Service and Maintenance Log Splitter 9.3 Maintenance Schedule IMPORTANT! For more information, see the engine manufacturer's manual. Complete maintenance tasks at the specified time or hour interval, whichever comes first. 600 hours 8 hours hours or hours or...
Page 36: Grease Points
WX980 / WX980L Service and Maintenance Log Splitter 9.4 Grease Points IMPORTANT! Do not over grease a bearing. Too much grease can cause the bearing seals to fail. Look for this type of label on the machine. Each label identifies a grease point and shows the greasing interval in hours.
Page 37 WX980 / WX980L Service and Maintenance Log Splitter 9.4.1 Grease Fitting and Hinge/Pivot Point Locations Item Location Frequency Number of Locations Splitter bed sliding frame 40 hours or annually Wheel bearing 100 hours or annually 02213 Figure 22 – Grease fitting and hinge/pivot point locations...
Page 38: Hydraulic System Maintenance
WX980 / WX980L Service and Maintenance Log Splitter 9.5 Hydraulic System Maintenance • Put on the correct eye protection when doing an inspection for a high-pressure hydraulic leak. The hydraulic system controls the splitting wedge and log lifter shelf. 9.5.1 Hydraulic System Maintenance •...
Page 39 WX980 / WX980L Service and Maintenance Log Splitter 9.5.2 Change the Hydraulic Fluid 9.5.3 Change the Hydraulic Fluid Filter CAUTION! CAUTION! Risk of burns to exposed skin. Risk of burns to exposed skin. Hydraulic oil becomes hot during Hydraulic oil becomes hot during operation.
Page 40: Engine Maintenance
WX980 / WX980L Service and Maintenance Log Splitter 9.6 Engine Maintenance 9.6.2 Engine Air Filter For full engine maintenance information, see the engine IMPORTANT! Operating the engine without an air filter, or manufacturer's manual. with a damaged air filter, can allow dirt to enter the engine, causing rapid engine wear.
Page 41: Troubleshooting
The following table lists some problems that may be encountered, with possible causes and solutions. If a problem persists after reading through the Troubleshooting section, contact the local dealer, distributor or Wallenstein Equipment. Have the machine serial number ready. Problem...
Page 42: Specifications
WX980 / WX980L Specifications Log Splitter 11. Specifications 11.1 Machine Specifications For engine specifications, see the engine manufacturer's manual. For available accessories, go to WallensteinEquipment.com. Model WX980/WX980L Mounting Trailer mounted Engine make and horsepower Vanguard® 10 hp (305 cc) (displacement) 5"...
Page 43: Bolt Torque
WX980 / WX980L Specifications Log Splitter 11.2 Bolt Torque The tables shown give correct torque values for various Imperial Bolt Torque Specifications bolts and capscrews. Tighten all bolts to the torque values specified in the table, unless indicated otherwise. Torque Check tightness of bolts periodically.
Page 44: Hydraulic Fitting Torque
WX980 / WX980L Specifications Log Splitter 11.3 Hydraulic Fitting Torque Hydraulic Fitting Torque Specifications 1. Check flare and flare seat for defects that might Hex size cause leakage. Tube size across Flats from finger flats Torque tight 2. Align tube with fitting before tightening.
Page 45: Warranty
Warranty Log Splitter 12. Warranty LIMITED WARRANTY Wallenstein products are warranted to be free of defects in materials and workmanship under normal use and service, for a period of Five Years for Consumer Use Two Years for Commercial/Rental Use from the date of purchase, when operated and maintained in accordance with the opera�ng and maintenance instruc�ons supplied with the unit.
Page 46: Index
WX980 / WX980L Index Log Splitter 13. Index Check the fuel level �� 23 Engine fuel �� 34 Accessories Replace the engine fuel �� 32 Stroke limiter �� 18 Fuel shut-off valve �� 16 Add fuel to the engine �� 24 Add hydraulic fluid ��...
Page 47 WX980 / WX980L Index Log Splitter Hydraulic system operation �� 24 Standards �� 10 Hydraulic system operation safety �� 24 Start the machine �� 26 Log placement �� 27 Stop the machine �� 27 Machine break-in �� 21 Storage�� 31 Operating safety ��...
Page 48 WallensteinEquipment.com...

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